R Manohar Email and Phone Number

Drive Robust sourcing Risk assessment & Develop industrialization plan on Complex commodities and new technology..Manufacturing feasibility Risk Assessment and industrialization Readiness of new technologies. Technology assessment & project management

From Senior Engineer promoted to Deputy Manager. Successfulat completing Six Sigma Green and Black Belt projects. Proven success in reducing supplier quality issues and improving cost containment opportunities. Provides technical support to improve quality systems and lead all supplier concern resolution – Warranty, Capacity Constraints, Capability Verification, Quality Rejects, stop ships, stop builds, field service actions. Selective accomplishments of this role… Show more From Senior Engineer promoted to Deputy Manager. Successfulat completing Six Sigma Green and Black Belt projects. Proven success in reducing supplier quality issues and improving cost containment opportunities. Provides technical support to improve quality systems and lead all supplier concern resolution – Warranty, Capacity Constraints, Capability Verification, Quality Rejects, stop ships, stop builds, field service actions. Selective accomplishments of this role include:• Timely closure of EcoSport ICA program Supplier process- reduction of TCB issues• Eliminated quality issue to Nil for EcoSport Swing gate striker (Rattle & creak noise, Paint chip off) • StreamilinedSupplier performance tracking in compliance to APQP/PPAP processes Show less

Assisted 7 Suppliers in enhancing production process and drove quality improvement for commodities including BIW & HLSA, Mechanism, Special process- Laser welding/ TWB, Steel mills in attaining FORD-Q1 status. Served as a Lead LCAT in accomplishing supplier localization projects. Proven track record of making first-of-its-kind achievements during this tenure, especially reduction of cost through localization and enabling supplier performance to the maximum.

Engaged in a wide array of responsibilities including Process Design Development, New Product Validation, CAPEX Planning and Execution, Assembly LINE building, Supplier identification and Machinery procurement. Managed end-to-end production of commodities from capacity augmentation, cycle time estimation, plant and machinery procurement, Equipment testing till handling over the machine for regular production

# Responsible for New product development of ferrous and non ferrous sheet metal components related to automotive and Non-automotive assemblies which involves Stamping , welding , Coating process - Customer handled -M/s Ashok Leyland, M/s TAFE, M/s SAME Deutz & M/s Brakes India# Responsible for preparation of Bill of Materials and Developing the blank size for the finished components in Reverse engineering method # Responsible for designing Process sequence ,tool and gauge by conducting… Show more # Responsible for New product development of ferrous and non ferrous sheet metal components related to automotive and Non-automotive assemblies which involves Stamping , welding , Coating process - Customer handled -M/s Ashok Leyland, M/s TAFE, M/s SAME Deutz & M/s Brakes India# Responsible for preparation of Bill of Materials and Developing the blank size for the finished components in Reverse engineering method # Responsible for designing Process sequence ,tool and gauge by conducting meeting with all CFT members.# Preparing APQP, PPAP documents includes Process flow, Control Plan, Process FEMA, Work Instruction. # Responsible for implementing the Error proofing (POKA – YOKE) for Special, Safety, Critical characteristics in Stamping & Assy process.# Handling and developing Sub -supplier for new product development,  conduct root cause investigations and develop and implement corrective or preventative action plans.# Handling Customer Complaints with systemic approach by using 7 QC Tools & Submit the 8D analysis reports for both current quality and New product development. Show less