Raees Malik Email & Phone Number

Pakistan

1. Electrical Maintenance and Planning of Complete Plant Lube II.2. Improvement Projects of Lube II plant.3. Manpower Management and Supervision including 20 employees. 4. Inventory Management5. Reliability Management6. LT & HT Breaker Maintenance 7. LT & HT Motors Maintenance 8. Power Transformers Maintenance9. SAP PM & PS Module10. Micom Protection Relays testings of Motors(P225/227), Transformers and feeders protection (P116).11. Complete execution and monitoring of Turnaround TA 23 of Lube II plant with safety and optimum quality.12. Managed and maintain 04 Substation including ESS#09, 10, 11 and 12.

Pakistan

1. Operation and Maintenance of Electrical System including;2. 14.4MW Diesel based power plant 3. 5MW solar Power Plant Oi4. 03 Transmission lines for power distribution to mines (11kv) having 5km distance.5. 220V Rectifier panel, UPS and battery bank.6. Comprehensive annual testing of LV/MV panel (11KV/400v), Bus bars, Power transformers and 09 DG's.7. Manpower Management 8. Material Managements 9. S7 1500 PLC, field instrumentations, Sensors, SCADA system and HMIs.10. PM plans, SOP's and checklists revision and updation of Electrical Equipments.11. FM200 fire alarm system

Bin Qasim Karachi

• Derived the departmental KPIs and partners with cross functional teams to achieved organizational objectives and goals.• Led the maintenance team in maintenance best practices to enhance ther reliability and efficiency of Electrical equipments. Led strategic projects, condition based maintenance programs, take initiative to reduce turnarounds / routine maintenance time &costs.• Implemented effective preventive maintenance program, identify critical recurring problems through root cause analysis and suggested long term solutions to avoid production losses.• Provided technical expertise, trouble shooting and sustaining cost in the M&R of electrical and control facilities.• Monitored the effectiveness of maintenance program by tracking & tracing the set of KPIs and reporting it to management and managed the risks in order to provide continuous services ofelectrical equipments.• Improve reliability of Vacuum, SF6 and Air circuit breakers and digitized relays of LV/MV switchgear through rigorous maintenance and testings.• Enhanced reliability of various critical LV motors through FMEA analysis & PDCA cycle with vibration analysis, spare management and motor current evaluation program.. Enhanced reliability of 08 critical ABB transformers through frequency sweep analysis, DGA , detailed testing and maintenance analysis and take predictive action to performed chemical cleaningand painting.. Installation, maintenance and testing of MV/LV motors (VEM, Helmke, Siemens, SEW etc. ) rated up to 1.1 MW.• Protection relays operations and testing (Bender ground fault relay, short circuits, undervoltage, overload & Syncrocheck relays etc. i.e GE, Schneider, ABB, Siemens & Westinghouse etc).• Maintenance & Testing of Kilsen & ABB conventional & addressable fire alarm system (Fire call Points & smoke detector), UPS system, PA system and CP/AP systems.• Responsible for coordinating outsource electrical services from the vendors to maintain plant reliability.

Bin Qasim Karachi

• Executed improvement projects at various Fertilizer plants (NH3, Urea & DAP) to ensured business sustainability targets are achieved.• Responsible for innovation and up- gradation of existing plant Electrical equipments, machinery and process.• Responsible for Initiating, planning,executing, monitoring, controlling, risks and resource management of Electrical Projects.• Reduced energy consumption of plants through automation (PLCs/Microcontrollers) to achieved transformation cost target of organization.• Responsible for new equipment selection, technical specification preparation including energy and safetyrequirements, design evaluation with supplier & pre-requisites identification.· Coordinated with finance teams for business case preparation CAPEX and provided justifications for ROI in SAP PS module.· Managed consultants and contractors relevant to projects, prepared feasibility report, project procurement plans, technical bid assessment documents etc.• Liaison with procurement for delivery of material and services from electrical consultant.• Prepared installation, testing and commissioning protocols in consultation with technical vendors & prepared execution strategy.• Supervised the project team, contractors and foreign vendors during execution so that work can be carried out as per standards & procedures,while maintain health and safety compliance.• Track project actual status against planned & submit routine progress reports to project head & ensured that all projects are delivered safely ontime, within scope & budget as per quality standards.· Performed condition assessments of critical S5 PLC hardware’s, analyzed route causes of frequent faults and suggested to management for installation of S7 PLC to improve plant performance & reduce downtime.· Worked dedicatedly with Siemens team to install and commission complete PH&S fertilizer plant PLC Siemens S7 300 & 400 during stringent turnaround target, within defined budget (cost 58M).

Bin Qasim Karachi

. Worked in electrical maintenance department of Ammonia, Utilities and Product Handling & Shipment plants.• Studied FFBL complete plant power generation, distribution & protection system schemes.. Having hands on experience of electrical equipments maintenance and troubleshooting within a fast paced manufacturing environment. • Replaced conventional electrical control system of most critical product shipping belt with micro PLC controller Siemens Logo 230 RC. It resulted in increased reliability, cost savings, reduced warehouse spares inventory & production losses. • Involved in maintenance of motor control centre & starters (Siemens, ABB, AEG, GE) and MV / LV motors (VEM, Helmke, Siemens, SEW, WEG etc.)• Monitoring and maintenance of PLC Siemens (S5 100U, S5 110H, S5 155H, S7 414H) system.• Testing of Microshield ABB feeder & SGL protection relays (480V) type (MPS-C-4G & MPS-C 2000).• Operation & testing of MP-3000 EATON relay of NH3 plant MV Switchgears incoming, outing feeders & MV motors.. Involved in Chemical cleaning of 04 ammonia plant critical ABB power transformers in TA-13 to enhanced their life cycle & reliability. • Assisted in turnaround Planning and plant routine maintenance jobs.• Assisted in material selection from BOM for planned TA maintenance of equipments, ordering and procurement through SAP PM/MM module.• Worked in SAP Plant maintenance (PM) module for corrective, preventive & breakdown maintenance on MWR / notifications from Operations department.. Proven understanding of regulatory and industrial electrical standards and codes, particularly NFPA 70-E, IEEE, IEC and APIs. . Ability to read & interpret electrical schematics and prints, competent andfamiliar with electrical safety guidelines.. Provided a fast and efficient response time to any breakdowns that occur across the site whilst ensuring all the company procedures and standards are followed. Followed engineering safe practices e.g. LOTO / PTW and safety compliance.

Sanghar/Mirpukhas

• Installation, testing & commissioning of BMA Sugar refinery machinery & its control system with German teams of Siemens.• Maintenance of Motor Control Centre & starters (Siemens) and HV / LV Motors (VEM, Helmke, Siemens).• Implemented starting circuits of LV & MV motors to avoid high inrush current & heavy standstill torques on motors such as DOL, Star Delta, Reverse forward, Resistance starter in wound rotor motor etc. • Preventive & corrective maintenance of Induction motors.• Implemented delta connected Capacitor Banks in residential areas for power factor improvements.

Karāchi, Sindh, Pakistan

• 220 MW Combined Cycle Power Plant.• Studied technically and learned practical experienced of Combined Cycle Power Plant 220 MW including GIS grid station, generating station, Transmission lines and SCADA & PLC system.

Bachelor Of Engineering (B.Eng.), Electrical Engineering, "A-1" / Cgpa 3.92/4.00, Position Holder

Higher Secondary School Certificate, Pre-Engineering, "A" (72%)

Secondary School Certificate Hyderabad, Science, "A" (79%)