Rafrafi Rached Email & Phone Number

Manouba, Tunisia

• Recruited by Bulgin's UK team to manage projects at the manufacturing site in Tunisia:
• Managed the introduction and implementation of new products and projects into mass production.
• Created process flow charts, PFMEAs and control plans for new products.
• Played a key role in introducing the automotive sector to the company by enhancing procedures to meet IATF and AIAG standards and acquiring the necessary capabilities.
• Conducted process capability studies, MSAs and implemented Lean Manufacturing process improvements to enhance yield and reduce waste (Muda).
• Collaborated with cross functional teams to address customer complaints, optimize processes and improve run rates achieving improvement in on-time delivery and customer satisfaction.

• Tracked and communicated third-party product statuses across the business to ensure timely updates and project timeline alignment.
• Managed sample procurement and approval to meet customer requirements or facilitate their integration into on-site manufactured products.
• Established strategies and a standard to enhance business visibility and transparency of third-party products, ensuring comprehensive oversight and alignment with organizational goals.

Bizerte, Tunisia

• Controlled and updated process flow diagrams and created operator-friendly manufacturing documents (e.g. Product work Instructions, machine instructions).
• Created and maintained machine programs (e.g. Komax for wire cutting, Schunk for ultrasonic welding).
• Managed products bill of materials (BOM) using ERP system (Adonix X3) and created production steps using CAO for products.
• Defined work methods, equipment and plant layouts for the products in the wire cutting and preparation area.
• Performed studies to optimize production times (MTM) and conducted capacity studies to identify resources and managed storage spaces for WIP and final products to align with customer forecasts.
• Adapted new products to current processes and aided engineering and procurement in acquiring additional capabilities for new projects if needed.

Tunis, Tunisia

• Designed logos, flyers, and other promotional materials for various events and initiatives organized by the team.
• Collaborated with other club members to develop creative concepts and execute designs that effectively communicated the club's vision and message.
• Demonstrated proficiency in Adobe Photoshop, Adobe Illustrator and other design software.
• Contributed to the growth and success of the junior enterprise through strategic and visually compelling design solutions.

Tunis, Tunisia

• Tasked project: Support the maintenance team to diagnose and troubleshoot issues with the Wayne Helix fuel dispenser while also providing a platform for training purposes.
• Worked closely with the maintenance team to understand and address challenges associated with the fuel dispenser.
• Led the development of a cost-effective prototype test bench, overseeing all stages of the project from concept to final product.
• Conducted training and create a user manual for the test bench.

Bizerte, Tunisia

• Conducted a comprehensive analysis of cable coiling machines, addressing both hardware and software aspects.
• Collaborated with the engineering team to troubleshoot issues, contributing to optimized machine performance.
• Assisted in routine inspections and preventive maintenance tasks, minimizing downtime.
• Developed problem-solving and critical thinking skills through hands-on experience in a fast-paced environment.
• Worked closely with industry professionals, gaining practical insights into maintenance strategies and procedures.

Tunis, Tunisie

• Tasked project: Develop a cost-effective solution to optimize aircraft water heater diagnostics, minimizing repair time and reducing reliance on expensive manufacturer repairs.
• Engaged with engineers to pinpoint issues and improvement opportunities.
• Analyzed data collaboratively, led to the creation of an embedded diagnostic software for real-time insights.
• Designed a test board with embedded software for instant issues and damaged components identification.

Bizerte, Tunisia

• Assisted in conducting regular inspections and tests on manufacturing equipment to ensure compliance with industry regulations and safety standards.
• Analyzed equipment performance data and provided recommendations for improvements to optimize production efficiency.
• Collaborated closely with production teams to identify and address equipment-related issues, minimizing production downtime.
• Actively participated in training sessions and workshops to enhance technical skills and knowledge in manufacturing engineering.

Bizerte, Tunisia

• Contributed to the assembly processes and creation of components for both electrical and mechanical production units.
• Gained hands-on experience in the broader manufacturing process, utilizing specialized tools and equipment.
• Collaborated with senior staff to ensure comprehensive quality control and adherence to overarching production standards.
• Helped with process improvement by providing valuable feedback and suggestions for optimization across the production workflow.
• Actively engaged in training sessions to enhance overall technical expertise and proficiency in manufacturing and quality assurance practices.

Engineering Degree In Mechatronics, Mechanics/ Electronics/ Computer Science/ Robotics

Bachelor Of Science, Mathematics / Physics / Electronics / Control Systems