Senior Process Development Engineer
Current• Designed +6 plants in different phases such as Conceptual, Basic, FEED, Detail Design, EPC, on-site supervision, commissioning startup, and operator training.• Led five internal company research projects resulting in the implementation of new industrial processes.• Coordinated 200 discipline specialists and workers and +10 years of professional experience.• Designed 100,000 TPY production lines of Silicon Metal with a submerged arc furnace.• Developed production lines of carbon-carbon composite with CVI, CVD, HIP, and carbon/graphite with the Hot & Warm Press and CIP.• Launched production lines for Type-IV composite pressure vessels (10–1000 liter, 2000 annually).• Established production lines of High voltage (24 & 36 KV) insulation and Cold Shrink Termination. • Set up 2000 TPY CRP and FRP production lines with Pultrusion and Filament Winding Machines.• Planned high-voltage (100 KV) laboratory and specification of suitable equipment and instruments.• Manufactured +20 equipment like Arc furnaces, Graphitization furnaces, CVD, CVI, Reactive Distillation Towers, Hot Presses, Pultrusion, and Filament Windings.• Managed an 80-member cross-functional (mechanical, process, Electrical, Control) team to Perform all necessary chemical engineering calculations for Steady-State and Dynamic systems.• Prepared +1000 PID, PFD, layouts, mass and heat balances, and operating manuals.• Collaborated in piping, equipment, control, safety valves, instrumentation design, and sizing.• Expanded control and safety philosophy incl. HAZOP, HAZID, and submitting documents to the authorities, developing environmental and plant safety documents.• Reviewed +1000 vendor documents related to all types of equipment and instruments.• Acquaintance with process-related standards such as API, ASME, TEMA, IEC, NFPA, and Practices.• QC Coordination (Quality Management Systems ISO 9001, ISO/TS 29001, ISO 14001, OHSAS 18001).
