Rahul Kumar Email & Phone Number

Toronto, Ontario, Canada

Cement Manufacturing plant

Saskstoon

Salalah, Oman

Experienced professional in preventive and corrective maintenance of cement plant equipment, shutdown management, Projects, ERP, SAP (PM, MM, PS), TQM, Maintenance improvement. Worked in Greenfield and brownfield projects. Performed Process Audit and condition monitoring in process (cement) industry, vibration analysis, lubrication management of equipment and machinery.Key Responsibilities :● As Preventive maintenance lead, I organized the maintenance planning and execution… Show more Experienced professional in preventive and corrective maintenance of cement plant equipment, shutdown management, Projects, ERP, SAP (PM, MM, PS), TQM, Maintenance improvement. Worked in Greenfield and brownfield projects. Performed Process Audit and condition monitoring in process (cement) industry, vibration analysis, lubrication management of equipment and machinery.Key Responsibilities :● As Preventive maintenance lead, I organized the maintenance planning and execution (including annual shutdown) for rotating mechanical equipment in 7000 Tonnes per day clinker manufacturing units and 8500 Tonnes per day cement grinding units.● Oversee the planning and scheduling of maintenance activities (using SAP-PM and MM module) by creating and implementing maintenance task list, maintenance plan, standard operating procedures and safe work procedures for equipment and machinery to optimize maintenance cost and improve equipment reliability.● As preventive maintenance lead, I managed and mentored a team of 3 engineers, 6 supervisors and 6 condition-monitoring technicians.● Implemented and ensured regular Inspections and monitoring of equipment by required condition monitoring techniques such as vibration analysis, machinery lubricating oil analysis, non-destructive testing and walk by inspections.● Improved MTBF (Mean time between failures) by reducing the number of breakdowns by more than 50% in a year.● Did budget planning and expense assessment for spares, consumables & third-party Services (work force and other outsourcing) which resulted in better utilization of funds.● Optimized Non-moving and slow-moving inventory, which in turn resulted in reduction of around 10-15% inventory on Y-o-Y basis. Show less

Damoh Area, India

Worked as maintenance planner. Having experience in Plant maintenance, shutdown management, Projects, ERP, SAP (PM, MM, PS), TQM, Maintenance improvement, Process Audit, condition monitoring and vibration analysis in process (cement) industry.Kye responsibilities :● Maintenance planning and scheduling for rotating mechanical equipment like Vertical roller mills, Ball mill, Roller Press, kiln, Grate Cooler, Dynamic separator, Static V-separator, Gear boxes, belt conveyors, process… Show more Worked as maintenance planner. Having experience in Plant maintenance, shutdown management, Projects, ERP, SAP (PM, MM, PS), TQM, Maintenance improvement, Process Audit, condition monitoring and vibration analysis in process (cement) industry.Kye responsibilities :● Maintenance planning and scheduling for rotating mechanical equipment like Vertical roller mills, Ball mill, Roller Press, kiln, Grate Cooler, Dynamic separator, Static V-separator, Gear boxes, belt conveyors, process fans, blowers & compressors.● Created and implemented maintenance task list, maintenance plan, standard operating procedures and safe work procedures for maintenance of equipment and machinery to optimize maintenance cost and improve equipment reliability● Spares and inventory planning: - follow up of purchase requisition creation, Techno-commercial evaluation, and coordination with procurement department & Vendors. Ensuring availability of critical and other spares● Budget planning and expense assessment for spares, consumables & third-party Services (work force and other outsourcing)● Executed RCFA (Root Cause Failure Analysis) for critical equipment breakdowns and Improved MTBF and MTTR practices. ● Did weekly assessment of MPI (Maintenance performance Indicators) such as Efficiency, PM rate, Backlog, Completion % etc., which resulted in reduction of breakdown maintenance frequency by 50% and cost by almost 25%. Show less

Sikandrabad (U.P)

worked as Section head at 1 MPTA capacity cement grinding unit having Roller press (KHD) and Ball mill.Handled Preventive and corrective maintenance of mechanical equipmnt in Grinding section (Roller press and cement mill close circuit)Handled Condition monitoring of mechanical equipment.Kye Responsibilities: ● Improvement of MTBF (Mean time between failure) MTTR practices● Conducting Root cause failure analysis (RCFA).● Condition monitoring: Vibration analysis… Show more worked as Section head at 1 MPTA capacity cement grinding unit having Roller press (KHD) and Ball mill.Handled Preventive and corrective maintenance of mechanical equipmnt in Grinding section (Roller press and cement mill close circuit)Handled Condition monitoring of mechanical equipment.Kye Responsibilities: ● Improvement of MTBF (Mean time between failure) MTTR practices● Conducting Root cause failure analysis (RCFA).● Condition monitoring: Vibration analysis, Ferrography, UT testing, MPI testing of mill shells etc● Supervision of maintenance activities for plant equipment and machinery to ensure optimum equipment availability● Handling of mechanical equipment erection and commissioning work in a project. Show less

Veraval, Gujarat India

Worked as Section head for Kiln and cooler section in cement plant. Handled preventive and corrective maintenance of plant equipment and machinery. Looked after condition monitoring, walk by inspection, root cause analysis. Improvement in MTBF, Budget planning and resource management.

Bathinda, Punjab, India

Worked as Section Head for mechanical maintenance in Ambuja Cement's manufacturing plant. Handled preventive and corrective maintenance of plant equipment and machinery such as Ball mills, Kiln, Grate Cooler and vertical roller mills.● Executed budget planning and Resource management. ● Improved MTBF (Middle time between failure) MTTR practices● Performed Route cause failure analysis.● Condition monitoring: Vibration analysis, Ferrography, UT testing, MPI testing

Bachelor Of Technology - Btech, Mechanical Engineering

Master Of Technology - Mtech, Mechanical Engineering