Rahul Sharma Email & Phone Number

Mülheim, Rhineland-Palatinate, Germany

Aachen, North Rhine-Westphalia, Germany

- Development of a 3D generator program to automatically generate STL files for repair parts and targeted at repairers with no CAD or additive manufacturing skillset. Project SharePair.- Research on applicability of Turbulence Flow Simulation Models and suitable Wall Functions for L-PBF machines.- Geometric and flow parameters optimization of L-PBF systems by CFD simulation and topology optimization.- Designing, pre-processing and post-processing of additively manufactured components by L-PBF.- Experimental implementation of laboratory tests for additively manufactured parts on L-PBF machines.- Metallographic preparation of cross sections, surface topography and porosity analysis using optical microscopy.

Aachen, North Rhine-Westphalia, Germany

-CFD simulation, validation and optimization of shielding gas flow in Laser Powder Bed Fusion Machines.-Design of shielding Gas flow system for a high-volume Octa-laser Powder Bed Fusion Machine.

Chandigarh Area, India

- Designing of machined welded components and Subsea Control System assemblies such as pulling heads, flanged armored terminations, metallic bend limiters, junction plates, repair joints, lifting sets & pad eyes, mud-mats, and umbilical storage reels.- Created General Assemblies, Detail Drawings, Bill of Materials, Engineering Specification Reports, Factory Acceptance Test requirements, Assembly, Installation and Verification Guidelines, Hydraulic & Electric Schematics, Load-Out Procedures, and knowledge database.- Performed Static, Dynamic FEA simulations and hand calculations for load cases for machined welded components involving transportation, installation, operation, maintenance, and decommissioning of subsea control systems.- Subject Matter expert (SME) for Umbilical Storage reel designs, Reel packing assemblies and Umbilical Seabed Stability design.- Improved Key Performance Indicators by inspecting non-Conformity reports, performing Root Cause Analysis, and executing Corrective and Preventive Actions. Compiled Input Checklist which increased First Pass Yield to 98%.- Performed hardware design calculations including bolted and welded joints, Cathodic Protection Analysis, ROV accessibility study, Ocean Metadata Analysis, and COTS conformity.- Training and working knowledge of Geometric Dimensioning and Tolerancing, and Industrial Standards including ANSI, API, DNV, ASTM, ASME, and ISO.- Project leader for Front-end Engineering Design Projects, and ‘Bids and Proposals projects’ and experienced in project management, change management, feasibility, and competitive analysis.

Bengaluru, Karnataka, India

- Studied Thermal power plant cooling systems design and created project proposals.- Performed capability and capacity assessment for suppliers for the JSW Steel Plant project.- Designed piping systems, pumphouse, booster pumps and prepared technical specifications for the JSW Steel Plant project.

Master'S Degree, Management In Engineering And Computer Aided Mechanical Engineering, 1.8

Advanced Finite Element Methods, Numerical Methods in Engineering, Simulation of Discrete-event Systems, Advanced software Engineering.

Master'S Degree, Management In Mechanical Engineering, 1.9

International Project Management, Economics for Managers, Organizational Development and Change, Leadership and High-Performance Teams.

Bachelor'S Degree, Mechanical Engineering, 1.9 (Converted To German Standard)

Activities and Societies: Fine-Arts Club, Training, and Placement representative Mech. Engg Department.Bachelor thesis on the simulation.