Rajeev Varshney Email & Phone Number

Noida, Up, In

Greater Noida

Baddi, Himachal Pradesh, India

Key area: Operational Excellence and Industrial EngineeringI have done some amazing projects during my job, Have a look in project section to understand my working style.Key area: Operational Excellence and Industrial Engineering I have done some amazing projects during my job, Have a look in project section to understand my working style.Skills: Lean Manufacturing & Its Tools

Himachal Pradesh, India

Northern India

• Providing Consultancy to various renowned companies (more than 65) for Lean Manufacturing.• Elimination of Waste from their Production system to improve the throughputs.• Conducting training at shop floor on topics: 5S, Safety, Kaizen, 3M, 7QC tools, SMED, Inventory Reduction, Visual Management, OEE, Layout etc.• Well Conversant of Cluster working, formed by NPC & QCI for MSME in various segment.• Shop floor related Improvement Like: 5S Improvement, Safety improvement, Waste… Show more • Providing Consultancy to various renowned companies (more than 65) for Lean Manufacturing.• Elimination of Waste from their Production system to improve the throughputs.• Conducting training at shop floor on topics: 5S, Safety, Kaizen, 3M, 7QC tools, SMED, Inventory Reduction, Visual Management, OEE, Layout etc.• Well Conversant of Cluster working, formed by NPC & QCI for MSME in various segment.• Shop floor related Improvement Like: 5S Improvement, Safety improvement, Waste Eliminate through VSM study, Line Balancing and other Production related improvement.• Covered over 55 company in Delhi/NCR, Punjab area.• Consultancy for getting Green Level of MACE (Maruti Centre for Excellence) in Automotive sector.• Served different industry like:- Automotive, Molding, Sports, Elevators, High Performance Wire & Cable, Garments, Packaging, Footwear & Manufacturing. Show less

Gurgaon, India

Compliance• To implement and maintained the Quality Management system and Environment Management System.• To prepare the Process Documents, Quality Manual, Procedure, SOP, WI and Record formats for different departments.• Implemented CT-PAT successfully in the company.• Liaison with customer and auditing agency for various Social Audit like, Sedex, BCSI, Disney and Other.• Do the modification in pre-defined Process document, Procedure, SOP, WI as per the requirement of… Show more Compliance• To implement and maintained the Quality Management system and Environment Management System.• To prepare the Process Documents, Quality Manual, Procedure, SOP, WI and Record formats for different departments.• Implemented CT-PAT successfully in the company.• Liaison with customer and auditing agency for various Social Audit like, Sedex, BCSI, Disney and Other.• Do the modification in pre-defined Process document, Procedure, SOP, WI as per the requirement of different process owner or department. • Planning and ensuring execution of internal audits as per defined schedule of ISO 9001:2015 & ISO 14001:2015• Follow up with various department to maintain the compliance of Company Policy and Procedure.• Liaison with Certification body for surveillance and certification audit execution.• Analysis quality defect on weekly, monthly basis and identified their root causes.• Ensure effectively implementation of CAPA for NCs.• Imparting training on various different topic like: - IMS Awareness, 5’S, Kaizen, 7 QC Tools, MSA, SPC Etc.• Coordination to external agency/customers during various audits.Quality Assurance:-• Leading the Quality department.• Ensuring timely inspection of Incoming material, In-Process Material and Final finished material.• Ensuring all customer requirements will be fulfilled during production.• Ensuring that all material dispatch with proper inspection• Coordination with other department for resolutions of problem observed during production.• Maintain Customer Complaint, review and implementation of the CAPA(Corrective Action & Preventive Action) for the customer complaint.• Liaison with other department & supplier for Process improvement at their end.• Coordination with certified agencies for External audits and gives required assistance to them during audits. Show less

Greater Noida

Industrial Engineer:-• Conducted the Line balancing study to balance the line.• Identify the 7 wastage from the running process and working on to minimize losses.• Reduce the model changing the on the printing machine through the SMED (Single minute exchange of die) mythology.• Suggest to management for the straight line material flow from one stage to another stage. This will reduce the transfer loss and productivity improves. Quality System • To prepare the… Show more Industrial Engineer:-• Conducted the Line balancing study to balance the line.• Identify the 7 wastage from the running process and working on to minimize losses.• Reduce the model changing the on the printing machine through the SMED (Single minute exchange of die) mythology.• Suggest to management for the straight line material flow from one stage to another stage. This will reduce the transfer loss and productivity improves. Quality System • To prepare the Process Documents, Quality Manual, Procedure, SOP, WI and Record formats for different departments.• Ensuring effectively implementation of Engineering change note. • Planning and ensuring execution of internal audits as per defined schedule of ISO 22000:2005.• Preparing HACCP plan.• Liaison with Certification body for surveillance and certification audit execution.• Analysis quality defect on weekly, monthly basis and identified their root causes.• Analysis and maintaining customer complaint log.• Ensure effectively implementation of CAPA for NCs and Customer complaint.• Provide training to below staff for customer complaint.• Coordination to external agency/customers during various audits.Quality Assurance• Conducted Process, Product, 5S audit as per defined frequency.• Training to QC Associates about SPC, MSA, Computer Skills, 7QC Tools, and IMS.• Maintain Customer Complaint, review and implementation of the CAPA(Corrective Action & Preventive Action) for the customer complaint• Conducted Supplier Audit at supplier end and maintain supplier rating. Show less

Greater Noida

Integrated Management System • To prepare the Process Documents, Quality Manual, Procedure, SOP, WI and Record formats for different departments.• Planning and ensuring execution of internal audits as per defined schedule of ISO 9001:2008 (QMS), ISO 14001:2004(EMS) & OHSAS 18001:2007 (OHSAS)• Preparation and communication of audit summary and audit report to concerned person including management.• Liaison with Certification body (TUV NORD) for surveillance and certification… Show more Integrated Management System • To prepare the Process Documents, Quality Manual, Procedure, SOP, WI and Record formats for different departments.• Planning and ensuring execution of internal audits as per defined schedule of ISO 9001:2008 (QMS), ISO 14001:2004(EMS) & OHSAS 18001:2007 (OHSAS)• Preparation and communication of audit summary and audit report to concerned person including management.• Liaison with Certification body (TUV NORD) for surveillance and certification audit execution.• Coordination to external agency/customers during ISO audits.• Imparting training on various different topic like: - IMS Awareness, 5’S, Kaizen, 7 QC Tools Etc.• Maintaining the suggestion scheme of the company on weekly basis.Quality Assurance• Training to QC Associates about SPC, MSA, Computer Skills, 7QC Tools, and IMS.• Maintain Customer Complaint and review the CAPA(Corrective Action & Preventive Action) for the customer complaint• Conducted Supplier Audit at supplier end and maintain supplier rating.• Executing Quality Circles, Cross Functional Teams, for Corrective & Preventive Actions, Rejection Analysis & Continuous Improvement.Process Enhancement• Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems.• Reviewing the operational practices, identify the areas of obstruction/ quality failures and work on system and process changes for qualitative improvement.• Processing capability studies (cp/cpk) for Process Improvement.• Maintaining and controlling 5S in the modules.• Implementing Kaizen activities for continuous improvements.• Improving the Yield and CU (Line capacity utilization) from 92% to 98% by reducing line breakage and rejection. Show less

Greater Noida

Total Quality Management, Quality Audits / AssuranceChief Responsibilities:• Planning and ensuring execution of internal audits as per defined schedule of Integrated Management Systems (QMS, EMS & OHSAS). • Audit Summary and audit report preparation and communication to concerned person including management.• To conduct the IER and GRA Reviews as per the EHS management system requirements.• To conduct the management review meeting based on the input agendas of IMS.• To… Show more Total Quality Management, Quality Audits / AssuranceChief Responsibilities:• Planning and ensuring execution of internal audits as per defined schedule of Integrated Management Systems (QMS, EMS & OHSAS). • Audit Summary and audit report preparation and communication to concerned person including management.• To conduct the IER and GRA Reviews as per the EHS management system requirements.• To conduct the management review meeting based on the input agendas of IMS.• To prepare the SOP, WI and quality inspection plan as per the agreed customer specifications.• Implementing and maintaining the RoHS and Sony Green partner Management System requirements.• Developing the TQM team through continuous feedback, resolving grievances and through knowledge sharing. Key Contributions• Developed a centralized online portal for TQM related activities, which gives access to users over 2900 documents, All ISO certificates, IMS policy and All ISO standards.• Developed a centralized online system for equipments calibration and report updation. Hands on experience in internal audit on ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007. ‘Zero’ NC in external surveillance audit. Hands on experience in all TQM activities. Effective participation as a core group in preparing and maintaining the quality awards for business excellence like: ELCINA Awards for Quality Excellence & Business Excellence, Golden Peacock National Quality Award, Golden Peacock Excellence in Corporate Governance etc. Show less

Diploma In Mechanical Engineering, Mechnical Engineering, A

Diploma In Mech. Engineering

Certificate, Fitter Trade

Fitter Trade