Rajesh Kumar Dave Email & Phone Number

Ahmedabad, Gj, In

Ahmedabad, Gj, In

Ahmedabad, Gujarat, India

The Green field project completed in record time and successfully commissioned .The Plant is ZLD and all Government liaising work completed with pollution work.

Hoshiarpur, Punjab, India

Leading paper plant manufacturing writing, printing, bagasse (Agro)-based paper plant, and Pulp mill with recovery boilers capacity: - 400 TPD • 28 MW power plant project is going on and expected to be commissioned by Dec 2020. • 130 TPH ,110 kg/cm2 CFBC Boiler erection work

Surat, Gujarat, India

Leading Newsprint manufacturer- Heading Plant Maintenance of Mechanical equipment & Utilities - Overseeing Power Plant operations and ensuring optimal performance - Establish and improve reliability of all plant and machinery- Plan and execute preventive and predictive maintenance schedule -Implement maintenance strategies & practices as per TPM – Planned Maintenance - Trouble shooting / implement counter measures for problems after proper root cause analysis- Planning, budgeting and vendor management- Implement various programs to increase productivity, reduction in downtime & cost saving- Monitoring daily input with optimum utilization.- Technological innovation/Optimizing equipment efficiency- Ensure effective performance of boiler, steam/coal evaporations for uninterrupted plant operation- Implement effective Energy Conservation measures Achievements at Shree Ram Newsprint• Implemented major overhauling of 23 MW BHEL TG saving Rs 35 Lac per month • Solved Coal Bunker issues during rains by installing air blaster in bunker ensuring no tripping on account of coal jamming in bunker• Improved coal to steam evaporation ratio and increased Boiler efficiency to 84.87% (audited by external agency) • Ensured lowest steam cost with ETP sludge, which is now used for internal use• Bed coil failure in AFBC boiler was eliminated• Identified and replaced old motors saving 4200 Kwh energy per day; replaced VFD on ID and FD fan and saved 3000 Kwh per day• Power Plant Maintenance cost was reduced by over 30% • Motivation and improvement of worker skills resulted in nearly zero breakdowns and substantially lower overtime• Successfully restored the plant within 6 days when wooden cooling tower collapsed and complete plant was shut• Contract manpower was reduced by 30%• Reduced coal requirement to 400 MT per day against 580 MT per day• Reduced maintenance cost by Rs 42 crore indicating trouble-free operation of the plant

Naini Tal Area, India

Largest paper plant at single location manufacturing writing ,printing, baggasses based paper plant, RGP ,waste paper plant , board plant and fiber line with recovery boilers capacity : - 1300 TPD - Reporting to: Plant Head /President- Project Head of Power Project (43 MW TG and 100 tph/65 kg/cm2 CFBC boilers) – value Rs 100 crore - Total Steam Generation 300/500 TPH with 36/76 MW power Generation to meet process Steam and Power demand for Paper machines- Handled Greenfield project schedule and follow up- Planning, budgeting, purchasing, installation, testing, modification of equipments / Vendor management - Developed & implemented standards, checklists & protocols for erection- Critical evaluation of civil work & manpower Introduced new contractors for civil & mechanical works & effective deployment of manpower- Evolved system for material procurement to ensure in-time material availability- Developed system for proper monitoring of project activities related to each department like civil, mechanical, electrical & instrumentationAchievements at Century Pulp & Paper• Successful erection & commissioning of Power Plant with start up• One 180 ton Enmass make chemical recovery Boiler erection work was also completed and Boiler was commissioned• Expedited completion of the 43 MW Power Plant project within Five Months through targeted action and liaison with vendor of BHEL• The evaporation ratio of coal to steam was increased from 3.8 to 4.2 by optimization of air in Boilers and management of coal yard, saving Rs 2.15 crore per annum

Laksar,Haridwar

The company is manufacturing sugar and as a by product doing sales of Power to National Grid, and sale of Molasses and Baggasse for paper millsSr. DGM CogenerationReporting to Plant Head /PresidentManaged 10000 TCD Sugar Plant with COGEN system for 17.5 MVA and 25 MVA Switch yardHead of power plant and all electrical and instruments staffAchievements at RBNS• The successful first phase and second and third phase of Co-generation completed.Third Phase with 15 MW STG along with 25 MVA 132 KV switch yard; 15 MW phase completed within 8 Months

Reporting to: V P PowerHandled three upcoming projects of Co-generation at three different places- Responsibility to complete Power Project in time to start the surplus exportable power to UP State Grid as cogeneration - Sugar Plant (Kundarki, Gonda) - The Green field project 1,5000 MT per day crushing capacity Sugar plant started in Jan 2007 with the target to commission on 2008-2009 crushing season. This plant is Asia biggest Single Milling Tandem Capacity plant - successfully completed the project in time - Successfully erected and commissioned 8 Nos. STG sets and Three 132 KV Switch Yards- One 15 MW TG was erected in record time in 23 days (receipt of Turbine) and commissioned within 30 days. 17.5 MW ,132 KV Switch yard with power line was laid down upto the nearest state grid substation- Tapping arrangement was made at 132 Kva line to start export of power as UPCL delayed their work of transmission line

Laksar,Haridwar

The company is manufacturing sugar and as a byproduct doing sales of Power to National Grid, and sale of Molasses and Baggasse for paper millsReporting to Plant Head /PresidentManaged 10000 TCD Sugar Plant with COGEN system for 17.5 MVA and 25 MVA Switch yardHead of power plant and all electrical and instruments staff- As a Rotating equipment Expert took additional responsibility of the gearing section of milling tendon resolving all issues related with system - Was given additional responsibility of Sugar Mill Extraction Unit , a loss making company was converted it to a Big Sugar plant within Five YearsAchievements at RBNS• Successfully erected and commissioned Turbine generator in record time • The Co-generation of power started in the sugar plant in the year 2001 and we were the first company to sign PPA with Uttarakhand Regulatory Commission• The Co-generation was initially started with 33 KV and later expanded to 132 KV with trouble free working• Successfully handled the Dismantling and Re Installation of 14.6 MW Siemens TG from Sweden (PLC Control Auto run) with in house expertise• The successful first phase completion, second Co-generation completed. Second phase with 10 MW TG from London in 2004.

Kolkata Area, India

STG ExpertStarted Trainee engineer, promoted to Sr.STG Expert- Project conceptualization, engineering, planning, erection & commissioning of TG and Boilers with auxiliaries, maintenance of power plants. Many Green field project were completed as STG expert. We were work as Expert to their power plant including STG and all electrical as one source

B Tech, Mech

B S, Phy,Chem,Math