Rajesh Murali Email & Phone Number

Chennai, Tn, In

Bengaluru, Karnataka, India

In my current role, I am responsible for the design and development of long-lasting, stable display monitors tailored for the medical industry, ensuring a minimum lifespan of 50,000 hours or more. I also lead the execution of large-scale projects within designated technologies, aligning with global sourcing strategies to drive strategic supplier initiatives. My responsibilities encompass supplier selection in collaboration with commodity managers, supplier development, and supplier consolidation for critical initiatives. I have played a pivotal role in resolving technical challenges during the transfer process, which includes addressing product specification issues, providing subject matter expertise to guide suppliers, conducting reverse engineering, and facilitating design review workshops. I am accountable for supplier quality performance within assigned projects, driving improvements to surpass existing benchmarks and developing robust improvement plans to achieve targeted supply chain performance levels. Additionally, I ensure that product requirements are thoroughly defined to enhance quality during transfer projects, including leveraging reverse engineering where necessary. I conduct detailed cost analyses of materials and manufacturing processes to ensure the delivery of high-quality products at optimal costs from target suppliers. Supporting commodity managers, I provide fact-based insights to strengthen negotiation strategies prior to project launches. Furthermore, I actively lead end-to-end activities related to quality management for OEM and ODM products, supplier quality management, and global team interactions. This role requires a strong focus on quality assurance, strategic alignment, and cross-functional collaboration to ensure project success and long-term value creation.

Greater Hyderabad Area

As a Senior Manager, I lead end-to-end business operations focused on introducing new TV models for the Indian market, overseeing engineering activities such as liquid crystal module development, circuit design, and production engineering. I have successfully collaborated with diverse customers, including Samsung, Nokia, Motorola, Panasonic, and Lloyd, driving the introduction of quality testing criteria for new product launches and defining robust manufacturing processes. I have efficiently led teams responsible for First Article Inspection (FAI) and Product Audits, establishing OEM and ODM quality frameworks in coordination with suppliers. My contributions include representing the region in quarterly and annual global governance quality sessions, defining key performance indicators (KPIs) for team members, and enhancing multi-skill development through competency mapping. Key operational contributions include: 1. Managing Bill of Materials, engineering changes, and product specifications. 2. Overseeing the product lifecycle from prototype validation to end-of-life. 3. Developing and managing OEM product portfolios. 4. Validating market VOC (Voice of Customer) and implementing improvements for upcoming models. 5. Conducting warranty cost analysis and managing call rates. 6. Ensuring global testing compliance and approval management. 7. Calculating CM1 margins and optimizing warranty costs. 8. Improving in-line process quality control and addressing field failures. 9. Localizing electrical components such as wire harnesses, speakers, power cords, and connectors. With expertise in strategic planning, change point management, DFMEA, new product validation, supplier development, and cross-functional team leadership, I excel at aligning engineering operations with business objectives. My experience spans program management, product design, and ensuring manufacturing excellence to meet global standards and customer expectations.

Bengaluru Area, India

In my current capacity, I lead the end-to-end operations for introducing new TV models in the Indian market, driving engineering initiatives that include liquid crystal module development, circuit design, and production engineering. I play a key role in defining quality testing criteria for new product launches, as well as establishing robust manufacturing processes and testing frameworks to ensure high standards of product performance.A significant accomplishment includes overseeing the design, development, and manufacturing of Nokia and Motorola-branded TVs, and successfully signing off on their royalty agreements with Flipkart India. My contributions span across managing cross-functional teams, aligning product development with business goals, and ensuring seamless execution from concept to market launch.Key areas of expertise include: 1. **Bill of Material, Engineering Change, and Product Specification Management**: Effectively coordinating design iterations and updates to meet project requirements. 2. **Product Lifecycle Management**: Overseeing all phases, from prototype validation to product end-of-life. 3. **Market VOC Validation and Product Improvements**: Translating customer feedback into actionable improvements for future models. 4. **In-Line Process Quality Control and Field Failure Management**: Driving continuous process improvements and addressing field reliability issues to enhance product quality. 5. **Electrical Parts Localization**: Optimizing cost and performance by localizing components such as wire harnesses, speakers, power cords, and connectors.With a focus on innovation, quality, and operational excellence, I bring a strategic approach to product development, ensuring that every product meets market demands and upholds organizational standards.

Chennai Area, India

During my career, I have been responsible for understanding the requirements of automobile OEMs and defining the integration of CAN networks and electrical harnesses with sensors. I was accountable for signal definition and algorithm validation for both C Can and M Can communication protocols. Additionally, I efficiently handled interlock systems and the integration of sensors with automobile hardware.My role also involved the timely design and launch of new Printed Board Assemblies (PBAs), ensuring that they were delivered on schedule. Key responsibilities included:1. Prototype preparation, including Flash IC programming, and defining inspection sequences for JIG testing.2. Conducting trial runs to identify in-line process failures.3. Consolidating the Voice of Customer (VOC) feedback and recommending improvements for future PBA developments.4. Defining detailed requirements based on high-level customer specifications.5. Collaborating with Hyundai to design and launch instrument clusters for the Grand i10 Nios and the second-generation Santro.6. Partnering with Kia to design and launch the instrument cluster for the Seltos.This experience has honed my ability to manage complex automotive electrical systems and meet the dynamic needs of both the automotive and consumer electronics industries.

Chennai Area, India

With extensive experience in electronics and product design, expertise was gained through collaboration at Sony Electronics' headquarters in Malaysia, focusing on OLED TV design and Acoustic Surface Audio technology. Led operations for introducing new TV models to the Indian market, overseeing engineering efforts in Liquid Crystal Module (LCM) development, circuit design, and production engineering. Efficiently designed and launched new LCMs, PBAs, and TVs on schedule, meeting deadlines and market demands.Contributed to defining and achieving KPIs related to productivity, market competitiveness, process quality, and cost reduction. Process design and formulation for manufacturing helped streamline production, optimizing efficiency while maintaining high-quality standards. Additionally, gained expertise in manufacturing facility design, development, and erection. Played a key role in designing and developing jigs and fixtures for TV testing, which ensured product reliability and quality. Over the course of three years, more than 200 models were successfully launched, contributing to the company's operational excellence.

Chennai Area, India

- New Product Development.- Circuit Design optimisation.- Product Lifecycle Management. - BOM Review and MBOM management.- Product Reliability testing.- Tact Time reduction based on performance efficient testing.- SMPS optimisation for power fluctuations in India, - Using ZCD and PWM Switching. - Resonant Flyback topology. - Boost Converter.