Rajesh Kumar Email & Phone Number

Bengaluru, Karnataka, India

• Leading Team of 7 Engineers, involve in design and development of front & rear caliper including EPB for Japanese OEMs like, Mazda, Honda & Subaru.• Managing end to end Development Activities from RFQ to Final Release.• Providing technical inputs, handling RFI/RFQ/Packaging study and preparing Project/Design review etc. for customer.• Supplier Management (Strategy, Communication, Collaboration, leading technical Negotiation)• Disc Brake and Caliper Functions and Characteristics • Mechanical System layout and Function Design Definition• Mechanical Architecture, Function Design and Integration• Electromechanical actuation functions and characteristics • Mechanical Requirement Analysis • Requirements Engineering by using DOORS Next Generation• Mechanical Function Development• Product capability check over the lifetime• Data Analysis for relative endurance by using Minitab• Technical Risk Analysis Methodology (FMEA, DRBFM) • Day to day coordination with Global team, IE, WW Plant and suppliers.• Q.C for engineering outputs like Drawings, 3D models, Calculation sheet, Release etc.• Responsible for knowledge sharing with team and global community.

Bengaluru, Karnataka, India

Role &Key Deliverables:• Leading Team of 4 Engineers, involve in design and development of front & rear caliper including EPB for Japanese OEMs like, Mazda, Honda & Subaru.• Managing end to end Development Activities from RFQ to Final Release.• Providing technical inputs, handling RFI/RFQ/Packaging study and preparing project/Design review etc. for customer.• Day to day coordination with Global team, IE, WW plant and suppliers.• Responsible for cost reduction program, VA/VE and new ideas feasibility check from design side.• DFMEA and DRBFM support and review for each individual change/release.• Q.C for engineering outputs like Drawings, 3D models, Calculation sheet, Release etc.• Product life cycle management, drawing release by using SAP/(PTC)Windchill.

Gurugram, Haryana, India

Role &Key Deliverables:• Designing & Mass optimization of brake caliper (FA, FN, FNt, FNc-M) to meet packaging, structural and performance requirements.• Optimization of design for NVH and Casting Porosity.• Preliminary FEA of components like housing, Anchor & Backplate by Catia GPS• Performing tolerance stack up to validate design in worst case condition.• Preparation of detail manufacturing drawing for components and assemblies.• Provide technical inputs for RFI/RFQ.• Responsible for cost reduction program (VA/VE).• Coordination with Global Team including North America, Germany, Japan and India.• Coordination with suppliers and other departments (CFT).

Gurugram, Haryana, India

Role &Key Deliverables:• Designing & Mass optimization of brake caliper (FA, FN, FNt, FNc-M) to meet packaging, structural and performance requirements.• Design optimization for removal of Casting porosity based on casting simulation (Magma Simulation).• Solid Modeling by using Catia V5• Preliminary FEA of components like housing, Anchor & Backplate by Catia GPS• Support to NVH CAE team for FRF and Natural frequency Mode analysis• Performing tolerance stack up to validate design in worst case condition.• Preparation of detail manufacturing drawing for components and assemblies.• Product life cycle management, drawing release by using SAP - PLM• Reverse Engineering and inspection by using Artek Studio and GOM inspector.• Extensively involve in Benchmarking activity.• Documentation for gate release of components.

New Delhi Area, India

• Designing of different capacity of lifting beam as per customer specification.• Detailed Drawings & Designing of superstructure of fire fighting vehicles as per state fire service standard.• Detailed Drawings of components for machine shop, assembly shop etc. using AutoCAD.• 3D Modeling for various assemblies as per customer’s specifications & requirements.• Preparation of general arrangement (G.A) Drawing of Aircraft Refueller & Fire Fighting Vehicle as per CCEO rule and standard.

New Delhi Area, India