Rajesh Malusare Email & Phone Number

Pune, Maharashtra, India

i) Involved in Supplier Quality Assurance activities – Includes Process audits, Heat treatment process validation & set up including fixture designing, Feasibility study & Technical review, Production capacity planning & final PPAP approval.ii) Monitoring Metallurgical Inspection of Gears, Shafts, Hot & Cold forgings & Grey, S.G.Iron Castings, Painted & Electroplated & Tribology components.iii) Involved in welding inspection of components & welding process audits.iv) Maintain all records related with incoming Quality & Generating Inspection standards & master samples for receiving component.v) Develop & Update Material / Performance specifications & test methods,working along with Engineering design department.vi) Involved in activities like Selection, Procurement, Installation & commissioning of Heat treatment process equipment’s & complete Lab set up.vii) Provide support to supplier to generate raw material as well as Heat treatment process standards.viii) Experience in NDT techniques like Ultrasonic & Magnetic particle inspections Also successfully completed Ultrasonic Level II certification.ix) Exposure towards international standards like ASTM, UNI, & ISO organizations.x) Involved in activities to prepare FMEA according to heat treatment process & monitoring supplier PPM within target line & present MIS of this to the Management. xi) Plan & Conduct the system /process audit at supplier end & Benchmark the inspection method with supplier as well as along with customers.xii) Hands on Experience in SAP system – QM, MM module xiii) Millipore Testing – Plan & Conduct the Assembly Parts for Millipore Testingxiv) Contamination Monitoring – Plan & Conduct testing of transmission Oil for contamination monitoring.xv) Hands on Experience of conducting the QMS audits & work as lead auditor for ISO 9001 :2015, CQI 9, & ISO 14001:2015, IATF 16949:2015.xvi) Monitoring & Maintaining the Environment of Shop Floor According to ISO 14001:2015 Activities.

Talegaon, Maharashtra, India

i) Involved in Daily Heat Treatment Production & Planning.ii) Hands on Experience of Operating Continuous Carburizing Hardening & Tempering Furnace.iii) Monitoring Process Inspection, Rejection Rework & failure Analysis.iv) Daily Metallurgical Inspection of Incoming, In-process & Finish Products.v) Daily Inspection of Electroplated (Cu & Ag) cages.vi) Monitoring & Disposal of Coolants & Oils & Maintaining the Environment of Shop Floor According to ISO 14001 Activities.vii) In depth exposure with Sealed Quench furnace & Gear Heat Treatment process viii) Monitoring & Implementation the Departmental Documentation According to TS 16949:2002 Activity.

Pune, Maharashtra, India

i) Drive the responsibility of Daily Testing of Vacuum Heat Treated & Plasma Ion Nitrided Tool Steel Components. ii) Key contributor in Daily Process Inspection, Rejection, Rework & Failure Analysis.iii) Provided leadership to a team for preparation of Monthly Sales Report.iv) Successfully established methods and validation to ensure that processes are precise, accurate, reproducible, "full-proof" and specific to product.v) Played pivotal role in monitoring & implementation of the Departmental Documentation According to ISO 9001 Activity.vi) Shouldered the responsibility of preparation of standard operating procedures, standard cleaning procedures, and standard calibration procedures.vii) Significantly contributed in conducting Safety Audit and Internal Quality audit of System, Process & Product. viii) Meticulously handled all the activities in the shift with strict compliance to Health, Safety and Environment (HSE) procedure.ix) Introduced the concept of Quality Circles and formed separate committee.

Pune, Maharashtra, India

i) Documentation & Implementation of Departmental Operating Procedure & Work Instruction & Machine Data Procedure.ii) Involved in Daily Heat Treatment Production & Planning. iii) Daily Metallurgical Inspection of Incoming, In- process & Finish Products.iv) Monitoring & Disposal of Coolants & Oils.v) Hands on Exp. Of Operating Continuous Hardening & Tempering Furnace and Shekhar Hearth Furnaces.vi) Maintaining the Documentation of QS 9000 Activity.

Master'S Degree, Manufacturing Engineering, 8.22 Cgpa

Bachelor'S Degree, Metallurgical Engineering, 7.3 Cgpa

Postgraduate Degree, Business Administration And Management, General, First Class

Higher National Diploma, Metallurgical Engineering, Distinction

M.Tech, Industrial Metallurgy