Directs the development, implementation, and effectiveness of global engineering (GE) procedures for compliance to quality directives. This includes but is not limited to processes and procedures, collaboration with all GE functions for input to closing the gaps and implementing new processes and procedures, training, procedure effectiveness, qualification & validation support of equipment, facilities and software, conducting risk assessments, technical writing and electronic filing and storage of information.• Author validation protocols for new and existing products.• Aid in Quality Directives gap analysis, Engineering training plan/execution.• Engineering Change Control system management.• Process Engineering Lab equipment inventory and qualification status management and master validation plan creation.

Managed multiple projects while actively participating in customer product development from concept to production. Wrote customer design specification and qualification. Utilized validation qualifications (IQ, OQ and PQ written protocols) as well as injection molded validation process. Worked with Mil Spec, BSI and FDA standards. Supported various welding techniques: Radio Frequency, Ultrasonic, Spin, Heat staking, vibration and Impulse welding. Initiated non-conforming material reports and CAPA reviews. Performed data collection and six sigma analysis for equipment requiring validation. Successfully revalidated four proprietary product lines from oversees manufacturing under an aggressive schedule along with product transfer documentation.Developed assembly tool to aid in the manufacturing process to improve operator throughput. Identified quality issues on component parts resulting in significantly improved product yields.Utilized Project Management methodology to implement continuous improvement initiatives that reduced cost, minimized inventory and increased manufacturing capacity. Provided Engineering support for successful new product launches and utilized optimal manufacturing processes to transition into on-going production.

Supervised 3 tube mill operators during the production of radiator tubing. Maintained throughput to supply automated racking machines. Monitored flux optical system for consistency during tube forming. Supported basic metal working machine types including aluminum forming, braze ovens and automated assembly equipment. Interpreted engineering drawings. Utilized Quality System and documentation such as Process Control Plans, PFMEA's, Measurement System Analysis and Process Flow Diagrams. Initiated safety measures for including PLC controlled gate locks at aluminum coil loading site. Implemented an auto greasing system throughout the fleet of tube mill machines.Developed rework procedures for radiator teardown and rebuild.Initiated DOEs with various aluminum cladding that supported significant cost savings.

Supported large customer for backend processing of lead free ball placed wafers. Worked with sales and marketing, process, design engineers and managers. Semiconductor Flip Chip experience using High Lead, Eutectic and Lead Free solder alloys. Wafer bumping methods include; electroplated and Ball Place techniques along with repassivation and redistribution techniques. Followed mil spec standards.Aided in a successful 20% yield increase through process development and instruction.Defined new process paths that achieved customer requirements. Resolving tool and customer application issues; reliability issues, data analysis, process DOE's, new product/tool qualification, yield improvement, manufacturing change control procedures and SPC.Provided test feedback for Mil Spec Standards and reliability data for device qualification.

Supervised sixteen operators within a Class 100 Cleanroom Environment. Successfully maintained wafer throughput requirements as required by management along with high priority and special work instruction product on a daily basis. Worked in clean room environments and utilized lean manufacturing methods. Handled operator training, SPC, data collection and failure analysis. Improved production cycle times and optimized tool qualification.Created an internal departmental website for Metrology overlay tooling and program training. Consistently met or exceeded quality goals by executing engineering experiments with tool data and conducting statistical analysis to insure tool integrity. Participated in Scrap Control meetings with emphasis on wafer scrap reduction.

System upgrades, patches and software installations. Convert, install network computer laboratories from Token ring to Ethernet networks and configured computers for students and faculty.