Ram Kumar Ray Email & Phone Number

Ahmedabad, Gujarat, India

Successful launch of new plant with products of BIW and Chassis structures for Ford Sanand World class Body Shop with advanced Robotics technology Strategic sourcing done for stamping shop and Ecoat Suppliers developed for Bought out parts at competitive prices Made productionize the plant and reached the turnover of more than Rs 300 Crore with about 475 Manpower. ISO TS 16949, 14000, 45000 certification done Successfully launch the various programs of Europe and MCA with high performance in PQTResponsible for profit/ loss accounts Made business profitable within a year of operation.Lot of cost reduction activities done through Yield improvement activities Manpower optimization activities Alternate sourcing, localization and negotiations OEE improvement activities by TPM implementation Energy reduction activities Restructuring done according to business conditions Maintained non unionized work environment through implementing Magna Employees Charter in letters of spirit and practice TML Tiago/Taigor Rear Twist Beam line shifted from Pune to Sanand within 3 weeks Improved JPH of the line from 17 to 34 and able to reduce from 3 shift operations to single shift operationsFord Q1 Quality Awarded

Gurugram, Haryana, India

On deputation from Maruti Suzuki to successfully launch a plant of BIW and Chassis frames of Bellsonica Corporations, Japan in India Hands on experience in setting up weld shop and stamping shops with advance technologyFully robotic operations in weld shop and transfer presses in stamping shop installed and commissioned Productionized both plants to reach the turnover of more than Rs 500 Crore per year with about 900 manpower. Various cost reduction activities were done likeOEE improvement activities Manpower optimization by eliminating / reducing wastes 5S and Kaizen activities implemented Yield improvement activities implemented ISO certifications doneManaged non unionized environment

Gurugram, Haryana, India

Handling largest stamping shop in India Having experience of stampng on transfer presses of capacity 2000T, 2400T - 2nos, 3500T and 4000T, tendem line 1600T- 1000T- 600T×3Having Blanking of 800T and Rotary Oscillatory shear line Daily productions more than 50K stamp panels and blanksHaving hands on experience in stroke per hour improvement activities Hands on experience in reducing rework and rejection of stamp parts Poke yoke for FIFO implemented across the plantHands on experience in Yield improvement activities TPM implemented in Press Shop to improve OEE

Gurugram, Haryana, India

Handling team of 400+ in largest Body Shop in India Hands on experience of looking multi models lines Maruti 800, Omni, Esteem and Gypsy Manpower optimization through line balancing and identifying wastes and eliminating/reducingReduction in Manhour per vehicle - 40%Improving first time through (FTT) - 95% achieved

Gurugram, Haryana, India

Project Sr Executive Hands on experience of Programs management Hands on experience of handling new model dies and tooling development, manufacturing, commissioning successfully with targeted PQT

Gurugram, Haryana, India

Project Engineer in Tool & Die ShopHands on experience of Dies and Tooling development, manufacturing and commissioning

Gurugram, Haryana, India

One year training in various departments of Automotive design and manufacturing