Rama Krishna Sakinala Email & Phone Number

Chennai, Tamil Nadu, India

Chennai Area, India

Established Machine Layout drawings to meet manufacturing process flow, manpower for planned production, within stipulated time line. Defined Specifications / Co-ordinated with Global supplier / Inspected Machines at Supplier End / Co-ordinated for Commissioning and conducted Final acceptance test Developed and established Process and process flow for Manufacturing the Stator Core and Core assembly for (800MW & 660MW Super Critical Turbo Generator) Accomplished the development (to meet the Japanese quality) & Indigenization (cost reduction by 32%) of Core punching dies for CRGO grade materials and achieved 2 times of production numbers in one single cycle. Well versed at document preparation of WPS / WPQ / FSS / QCS/ MI / Manufacturing Process Plan, Supporting vendors to develop the new product design & components. Participated in several DMAIC projects for Document delivery issues and improvement of bottle neck processes.Key Contributions in CNC Oxy fuel cutting & large parts preparationMaterials planning, Movement, Process & Machine’s Utilization, Jig-Fixtures Design, Manufacturing and try-outs.• Skilled at CNC oxyfuel cutting, Plasma cutting, Omni Cad nesting software, 2500T Forming press, Rolling Machine, Heavy, medium & light fabrication• Worked with ASTM – A36, A514, IS2062 and AISI / SAE, various grade materials for Oxy fuel cutting.• Worked for Lay outing, Reinforcement design and fabrication of heavy engineering parts• Responsible for preparation of SOP (standard operation procedure) for different kind of operations, OCP, HIRA and etc.• Ensured the health and safety guidelines are followed, worked with management to implement the company policies and towards achievement of organisation goals.• Established Kanban system for managing work station with various set of projects and parts.• Implemented various six sigma concepts for process improvement in Gas cutting, conducted and received business awards for Small Group Activities.

Hyderabad Area, India

Performed Plan for Production (Electrical Steel Laminations) based on Daily Planning schedules.• Assured availability of latest Component Drawings of Model/availability of Tool in good condition.• Administrated the tool setting operation, planning, implementing and monitoring technological changes to enhanceproductivity. Worked in a team environment for ISO & 5S.• Executed modifications in equipment’s, process flow and working practices and achieved 15% reduction in cost per unitproduced.• Managed enquiries & investigations of machinery failure for initiation of corrective actions.• Fulfilled maintenance plans for minimizing downtime & managing waste.• Performed – maintenance of daily log and maintaining daily production details in ERP.• Implemented quality improvement projects including irreversible corrective actions.• Utilized SPC and Six Sigma training to improve processes.• Received “Internal Auditors Training” on ISO 9001:2008.Key Performance AreaShop Floor Administration, QA/QC, Leadership & Team Management• Supervised activities of shop floor to analyze effective use of labour, resources and identifying areas for processimprovements.• Excelled in scrutinizing the performance of team, ensuring efficiency in process operations & meeting target.• Coordinated with Cross functional teams (CFT) tool room, maintenance and marketing for day to day functions.• Coped with planning, QA and organizing and managing of all operational aspects in the production environment.• Created and implemented environment to adherence to quality systems and complying with quality standards.• Played a key role as member in a team to control Tool Failures and in identifying the root cause.• Expert in planning effective manpower deployment & working schedules of the workforce.• Skilled at addressing & resolving performance issues by mentoring team members for process andQuality Management Systems.

Hyderabad, Telangana, India

Worked as design engineer, project planning, and implementation of variety of large projects with a major impact onimproving operations, efficiency, and profits.• Served as liaison between project management and planning, engineering, project team, and line management.• Assessed project issues and develop resolutions to meet productivity, quality, and client-satisfaction.• Proficient at Pro-E (Creo) and Auto Cad, created forging Models and 2D drawings of parts and dies. And also createdoperation and tooling drawing sketches using 3D Models.• Conducted FEA analysis for predicting phase transformation for heating & cooling using Deform.• Performed design, process trouble shooting & stress analysis on Turbine Casings.• Eliminated welds from fixtures to reduce cost for repair and age Heat Treating more parts/load.

Master Of Engineering (Meng), Mechanical Engineering

Done with post graduation in Mechanical Engg in Tool design(CITD)

Bachelor Of Technology (B.Tech.), Mechanical Engineering

Completed B,tech in Mechanical Engg