Ramesh Banoth Email & Phone Number

Gurugram, Hr, In

Dharwad, Karnataka, India

 Senior Engineer in the New Product Development (NPD) department specializing in the production of precision cast components for aerospace applications, utilizing Nickel, Cobalt base superalloys, steels, and Aluminum alloys. Employed simulation software such as softCAST and proCAST to develop new castings with optimized Methoding and superior quality, ensuring seamless assembly methods. Accountable for the submission of First Article Inspection (FAI), Process Qualification Record… Show more  Senior Engineer in the New Product Development (NPD) department specializing in the production of precision cast components for aerospace applications, utilizing Nickel, Cobalt base superalloys, steels, and Aluminum alloys. Employed simulation software such as softCAST and proCAST to develop new castings with optimized Methoding and superior quality, ensuring seamless assembly methods. Accountable for the submission of First Article Inspection (FAI), Process Qualification Record (PQR), and Final Product Qualification (FPQ) documentation, securing customer approvals for developed components. Developed and implemented comprehensive quality control plans, inspection procedures, Standard Operating Procedures (SOPs), and work instructions for new products, ensuring adherence to quality standards on the shop floor. Managed project timelines, milestones, and allocated resources to ensure the timely delivery of new cast components. Facilitated effective communication with customers, suppliers, and internal stakeholders to promptly address issues or inquiries related to new products, including First Article Inspection Reports (FAIR) and functional component failures at customer sites. Prepared and presented casting cost estimates and quotations to customers based on their specifications and requirements. Show less

Dharwad, Karnataka, India

 Senior Engineer in the New Product Development (NPD) department specializing in the production of precision cast components for aerospace applications, utilizing Nickel, Cobalt base superalloys, steels, and Aluminum alloys.

Arizona, United States

 Successfully completed a specialized training program on grain inspection for EQ, DS, and SX castings conducted by Concordia Technical Solutions LLC at Triax Industries LLC. During an assignment visit, collaborated closely with process and product engineers, gaining valuable firsthand insights into the company's regional operations.

Tirupati, Andhra Pradesh, India

 Managed Vacuum Induction Melting operations to manufacture aerospace components using Superalloys with Equiaxed, DS, and Single crystal grains. Spearheaded the development of novel technology to enhance metal yield in casting production. Ensured clarity of work scope by meticulously reviewing drawings and technical project documents, facilitating the creation of project plans for new products. Innovated design concepts for new products, including internal cooling systems, film… Show more  Managed Vacuum Induction Melting operations to manufacture aerospace components using Superalloys with Equiaxed, DS, and Single crystal grains. Spearheaded the development of novel technology to enhance metal yield in casting production. Ensured clarity of work scope by meticulously reviewing drawings and technical project documents, facilitating the creation of project plans for new products. Innovated design concepts for new products, including internal cooling systems, film cooling vanes, and various stages of Frame 5 turbine blades for esteemed clients such as Honeywell, Ethos Energy, BHEL, Bharat Forge, Pro Energy, and other OEMs. Utilized Pro E and Creo to craft assembly models for castings and employed ProCAST simulations for Nickel and Cobalt based superalloys. Provided training to production-level employees on critical manufacturing and testing processes, contributing to skill enhancement and operational efficiency. Maintained oversight of production activities to ensure timely and cost-effective project completion. Regularly communicated project status updates to keep team members informed about program changes and task requirements. Show less

Jamshedpur Area, India

 Conducted electric resistance welding on six samples of API X-70 steel followed by fracture toughness testing. Utilized Charpy testing to assess toughness variations across weld bead, Heat Affected Zone (HAZ), and base metal. Observed a significant reduction in toughness at -60°C, particularly in the weld region. Noted a transition from ductile to brittle failure mode when comparing toughness at different temperatures. Identified an increase in toughness with distance from… Show more  Conducted electric resistance welding on six samples of API X-70 steel followed by fracture toughness testing. Utilized Charpy testing to assess toughness variations across weld bead, Heat Affected Zone (HAZ), and base metal. Observed a significant reduction in toughness at -60°C, particularly in the weld region. Noted a transition from ductile to brittle failure mode when comparing toughness at different temperatures. Identified an increase in toughness with distance from the weld center. Show less

Master'S Degree, Metallurgical And Materials Engineering

Bachelor'S Degree, Mechanical Engineering

Executive Post Graduation, Data Science And Artificial Intelligence