Ramesh Soni

Ramesh Soni Email and Phone Number

Chief Manager - Production, Maintenance, Stores & EHS at Hitachi Astemo Aftermarket Pune India Pvt Ltd @ Hitachi Astemo
Ramesh Soni's Location
Pimpri Chinchwad, Maharashtra, India, India
About Ramesh Soni

As a seasoned operations leader with over 24 years of experience in the automotive and electronics industries, I specialize in transforming production and maintenance systems to achieve operational excellence. My career highlights include driving 8% annual productivity growth, reducing CO2 emissions by 10%, and delivering multimillion-rupee cost savings through innovative strategies and process optimization.Currently, as Chief Manager at Hitachi Astemo Aftermarket Pune India Pvt. Ltd., I lead diverse teams and manage end-to-end operations, ensuring adherence to global standards while fostering a culture of safety and continuous improvement. My expertise spans manufacturing planning, strategic process improvement (SMED, Poka-Yoke), and advanced quality assurance, making me adept at aligning operational goals with organizational vision.With a proven track record of managing complex projects, including the successful transition of manufacturing lines across international borders, I thrive in dynamic environments that demand collaboration, innovation, and resilience.I am passionate about leveraging technology and sustainable practices to drive impactful results. Let’s connect to explore opportunities where I can contribute to enhancing operational efficiency and achieving strategic goals in your organization.

Ramesh Soni's Current Company Details
Hitachi Astemo

Hitachi Astemo

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Chief Manager - Production, Maintenance, Stores & EHS at Hitachi Astemo Aftermarket Pune India Pvt Ltd
Employees:
4
Ramesh Soni Work Experience Details
  • Hitachi Astemo
    Chief Manager Production, Maintenance, Stores & Ehs
    Hitachi Astemo Apr 2019 - Present
    Pune, Maharashtra, India
    Manage comprehensive operations including production, maintenance, inventory, and HSE for a global client base including Bosch India, Hyundai, Hella, and Monarch.Lead a team of 72 professionals to achieve seamless workflow and adherence to production goals.Delivered an 8% YoY increase in productivity for three consecutive years by introducing SMED and optimizing processes.Implemented energy-saving measures to achieve a 10% reduction in CO2 emissions.Realized cost savings of ₹2.5 million in FY 2023-24 through resource optimization and innovative strategies.
  • Hitachi Automotive Systems
    Team Leader - Production & Maintenance
    Hitachi Automotive Systems Apr 2015 - Apr 2019
    Pune, Maharashtra, India
    Enhanced fuel pump assembly line productivity by 10% through process optimization and automation.Delivered annual savings of ₹250,000 by maintaining a power factor of 0.998.Maintained zero Lost Time Injuries (LTI) over the last 7 yearsIncreased MTBF from 20 to 50 hours using predictive maintenance techniques.Successfully implemented ABC categorization for raw material inventory, leading to a reduction in variation from 0.8% to 0.3%, improving inventory accuracy and operational efficiency.
  • Hitachi Automotive Systems
    Production Manager
    Hitachi Automotive Systems Apr 2011 - Apr 2015
    Pune, Maharashtra, India
  • Hueco Electronic (India) Private Limited,Pune.
    Deputy Manager
    Hueco Electronic (India) Private Limited,Pune. Apr 2009 - Apr 2011
    Pune, Maharashtra, India
    Managed production and maintenance of SMT lines, leading a team of 56 professionals.Improved SMT line productivity by 15% and first-pass yield by 2% through layout redesign and root cause analysis.Successfully transitioned manufacturing lines from the UK and Germany to India, ensuring operational continuity.Reduced raw material costs by ₹400,000 annually through value engineering and supplier collaboration.Achieved 30 PPM for Bosch product lines by implementing advanced quality management practices.Stellar role in initiating value-engineering activities for demanding customers like Hyundai, Suzuki & BoschImprovement in productivity of wave soldering and MI line by 10% through new line setup and close loop feedback of touch-up and VI operator to wave soldering lineSuccessfully shifted complete plant from UK, shifted Ignition coil assembly line and fuel pump assembly line from Germany to IndiaMaintained MTBF for complete production machinery to 40 hoursSuccessfully ensured compliance with ISO/TS-16949 activities with major focus in meeting customer specific requirements for Bosch, Hyundai, M&M & Suzuki
  • Hueco Electronic (India) Private Limited,Pune.
    Assistant Manager
    Hueco Electronic (India) Private Limited,Pune. Jan 2006 - Apr 2009
  • Tata Autocomp Systems Ltd
    Maintenance Engineer
    Tata Autocomp Systems Ltd Feb 2002 - Jan 2006
    Pune, Maharashtra, India
    Oversaw maintenance for welding and press shop operations, ensuring minimal downtime and operational efficiency.Implemented PLC upgrades and system refurbishments to improve machine reliability.

Ramesh Soni Skills

Leadership Manufacturing Productivity Lean Process Improvement Root Cause Analysis 5s Manufacturing Operations Productivity Improvement Automotive Production Planning Customer Satisfaction Strategic Planning Quality Assurance Smed Manufacturing Operations Management Continuous Process Improvement Teamwork Project Management Kaizen Process Engineering Iso/ts 16949 Value Engineering

Ramesh Soni Education Details

Frequently Asked Questions about Ramesh Soni

What company does Ramesh Soni work for?

Ramesh Soni works for Hitachi Astemo

What is Ramesh Soni's role at the current company?

Ramesh Soni's current role is Chief Manager - Production, Maintenance, Stores & EHS at Hitachi Astemo Aftermarket Pune India Pvt Ltd.

What schools did Ramesh Soni attend?

Ramesh Soni attended Maharashtra State Board Of Technical Education (Msbte).

What skills is Ramesh Soni known for?

Ramesh Soni has skills like Leadership, Manufacturing Productivity, Lean Process Improvement, Root Cause Analysis, 5s, Manufacturing Operations, Productivity Improvement, Automotive, Production Planning, Customer Satisfaction, Strategic Planning, Quality Assurance.

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