Rameshwar Chouhan Email and Phone Number

Maintained and improved automation controls systems integral to production processes; improved uptime, throughput, efficiency and quality, through the process of maintaining, designing and continuously improving equipment and the utilization of technology to ensure the best quality products are produced in Machine ShopDiscussed with the OEM to solve major & repeated issues; for in-house repair repeated failuresDocumented, commissioning reports, operations and maintenance manuals as required;Performed Siemens CNC 840D sl maintenance & commissioning improvement along with supplier; worked on PLC programming for special applications gantries,, Gantry to Machine communication & gantry to IT systems communication like QLSCM, QDAS, FIS, ANDON Boards and so on.Pivotal in maintenance admin levels skills along with planner for entire Sanand Machining shop- Planning, Configuration, Optimization of PM plans, condition monitoring through Maximo System, FIS-MFM-PCON-QAD-CPARS integrationAdministered repair center lead for Ford India, planned, implemented and developed all repair scopes, facilities required, training kits development of techniques, training for SMEs; identified non-confirming stages and cycle time improvement through PJO with Process Coach to achieve customer satisfaction with respect to product quality.

Leading maintenance activity at Press shop – Press shop maintenance shop.Root cause analysis of chronic issue & implementation of countermeasure Action.jhgProject installation & identify the design & process bugs from line to achieve the technical availability.Planning and effective preventive measure to increase uptime / equipment reliability; thereby accomplishing planned production targets within budget control.Analysis & Action plan to eliminate the repetitive issue of line. Planning & control the training center to enhance the skills for better outcome of human skills to control the Departmental AchievementsImplemented Key maintenance concepts: Constraint management Through FIS (Factory information System) reports and data validated by PLC programmingDetermined the bottleneck process through constraint flow mapping & preparing action plan 7 execution to eliminate bottleneck by DMAIC, 8D, 4D, WHY-WHY analysisBagged APA (Asia pacific Award) for:20% Maintenance Cost Reduction for machiningRexroth servo Training kit ready in house.Press NC Cushion pin Automation.Modification of Screp Conveyor sensor.Press Machine Overload dump prevention Tonnage monitor screen closed.In-house repair & Development COE.

Crane, Demag Hoist, Hydraulic and mechanical press m/cCNC Machine maintenance and pm as per planHardwiring, Control wiring, Follow ManualPneumatically & Hydraulic operated ManipulatorsModification logic in programmingUtility maintenance HT/LT Panel, Atlas Copco & IR CompressorCNC Machine BFW Machine FUNUC Controller,,DC 30 Funuc,Siemens Controller