Ramkumar Settu Email & Phone Number

Chennai Area, India

Capacity planning and expansionNew product developmentProcess design and developmentContinuous improvement

Tumkūr Area, India

KEY ACHEIVEMENTS•Increased cell productivity by 30% using lean tools•Developed manufacturing processes for large valve manufacturing and commissioned new manufacturing line for Large Valve•Commissioned new manufacturing line to supply Engine valves to Daimler India Commercial Vehicles Limited•Implemented low cost automation projects to reduce manpower•Leading capacity expansion projects •Responsible for implementing lean Practices in plant under guidance from SUMTOMO… Show more KEY ACHEIVEMENTS•Increased cell productivity by 30% using lean tools•Developed manufacturing processes for large valve manufacturing and commissioned new manufacturing line for Large Valve•Commissioned new manufacturing line to supply Engine valves to Daimler India Commercial Vehicles Limited•Implemented low cost automation projects to reduce manpower•Leading capacity expansion projects •Responsible for implementing lean Practices in plant under guidance from SUMTOMO TAKAHASHI SAN.•Responsible for implementation and sustenance of TQM practices •Lead Transfer of manufacturing lines as part of plant operation rationalization•Commissioned new Induction hardening machine and hard chrome plating line Show less

KEY ACHEIVEMENTS•Manpower reduction thru process automation projects in hot forging line•Commissioned new cold forging line •Developed Poka Yoke in machining and forging lines•Tool room management•Implemented Process improvements projects

Chennai Area, India

KEY ACHEIVEMENTS•Lead Localization project (Fuel injection equipment components) – Cost saving per annum: Rs.9.6 Crores. •Lead team for new product development project- Unit Pump for common Rail system. Project cost Rs.20 Crores. •Lead the CFT of Cost reduction projects to achieve cost reduction of Pump. Cost reduction by Rs.1500/pump•Process improvements of aluminum die casting process to reduce rejection from 60% to 5% at vendor factory •Successfully established hard… Show more KEY ACHEIVEMENTS•Lead Localization project (Fuel injection equipment components) – Cost saving per annum: Rs.9.6 Crores. •Lead team for new product development project- Unit Pump for common Rail system. Project cost Rs.20 Crores. •Lead the CFT of Cost reduction projects to achieve cost reduction of Pump. Cost reduction by Rs.1500/pump•Process improvements of aluminum die casting process to reduce rejection from 60% to 5% at vendor factory •Successfully established hard turning process in new product development .The roundness achieved is 2 micron and finish of Ra0.2. Replaced Grinding process. Capital Investment reduction by Rs.70 Lacs.•Introduced poke-yoke (Vision system) in assembly lines to eliminate the customer complaints Show less

Chennai Area, India

Production department _Aluminum Die Casting UnitTool room managementNew product development

Bachelor Of Engineering, Mechanical Engineering

Master Of Business Administration (Mba), Project Management