Process failure investigation of OOS / OOT (Product failure in impurities) and deviations (low yield and reaction non-completions). Identifying the root cause for any abnormality during manufacturing of the product and implement / suggest the appropriate corrective action (CAPA) for that abnormality.Provide process engineering support to Production department for pre-commissioning and commissioning of the plant.Analysis of data for scale-up studies required, carrying out design calculations.Process validation and scale up design calculation from PD lab to commercial scale: Design Parameters like U-value for Heat Transfer, Crystallization, and Power Consumption etc.Responsible for absorbing technology from PD lab and witnessing of pilot Trials.Providing Engineering inputs to R&D/Pilot Plant.Utility and heat load calculations and sizing of utilities equipment.Participate the process hazard reviews i.e. HAZOP study.Estimation of project economics by calculating opex and capex which required MB, EB, Equipment Sizing and Costing.

1. I was worked in Process Engineering and project dept.Mainly I saw throughout co-ordination, Project Planning & Scheduling with progress report, Project costing & estimation, executing plans, involving in equipment & auxiliaries procurement after technical evaluation, Preparation of PFD, P&ID and Layouts etc.2. I also do scale up design calculation from pilot scale to commercial scale, heat transfer calculations, crystallization, and Power Consumption etc3. Proficient in calculation of Opex / Capex for developed processes based on Lab data.4. Proficient in technology transfer from Lab to pilot & pilot to commercial scale.

Proficient in calculation of Opex / Capex for developed processes based on Lab data.Proficient in technology transfer from Lab to pilot & pilot to commercial scale.Very fine experience in preparation of Basic Engineering Packages and Detail Engineering document checking and approval for new production blocks.An effective communicator with good analytical, Mathematical, decision making and problem solving skills.Process Development followed by process optimization for design as well as operating capacity.Studied critical process parameter (Solubility, Product quality) for data generation to scale up.Estimation of project economics by calculating opex and capex which required MB, EB, Equipment Sizing and Costing.Performed design calculation for Heat Exchangers, Pumps, Storage Tanks, Dryer, Stirred Vessels, Agitators.Process Flow diagrams (PFD) and Process and Instrumentation diagram (P&ID) development.Preparation for Basic Engineering Package (BEP) for new production block base on yield and batch cycle time.Preparation of Equipment Data Sheet as per the process requirement.Line Size calculation for process streams.Development of Control logic for (level, temperature, flow control, Evaporation) with safety interlocks. Technical Evaluation of Detail Engineering document (Mechanical Drawings, Instrumentation.Validation of Design Parameters like U-value for Heat Transfer, Crystallization Kinetics, Power Consumption.Coordination for intended process facility set up for process need & cost reduction of existing process.Responsible for absorbing technology from R&D.Study of new process with R&D team and generation of Process flow diagram.Costing of products (New / Existing).Participate the process hazard reviews i.e. HAZOP study.Capacity Enhancement of existing regular products.Successfully commissioned new / existing products to commercial plant.

Process Design Engineering and optimization is one of my major responsibilities.Carrying out the process trials as per process scheme and establishing the Standard Operating Procedure (SOP).Preparing SOP’s for the regular production activities and associating the production team for the successful implementation of the process.Preparing heat and mass balance for a proposed new process and process modification.Energy conservation.Associated activity in improving solvent recovery system (reducing solvent losses, process modification). Improving the solvent recovery of the following solvents:-MDC, Acetone, Methanol, Ethyl Acetate, Cyclohexane, DMAC, IPA, BA, Phenol and Sulfolene.Involving in installation and commissioning of new solvent recovery plant.This includes Process Flow diagrams and Batch Flow Diagrams for planned products and layout.Preparation of proposals for reducing time cycle time of existing and proposed process.Appraise the prevalent production systems/processes.Handling manpower and daily production activity (MR, DPR).Determine the capacities process equipment depending on required process volume.Calculating the process utility requirement of new solvent recovery plant.Prepare Qualification protocols for plant (URS, DQ, IQ, and OQ).