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Professionally committed with positive attitude. A quick learner & firm believer in teamwork.
Alstom
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Industrialization Head Bogie India At Alstom India LtdAlstom Jun 2021 - PresentBengaluru, Karnataka, India PME Head for bogie Advance Industrialization activity for India. Non-destructive Expert for Alstom India region. New development /Support to all Indian site/APAC site/ Supplier for Advance Industrialization Industrialization plan & set-up a new facilitiy. Improvement project for all Alstom sites & method time optimization. New product development for all Alstom India site & Supplier Scope – Competitive Bid Design review Manufacturing Feasibility Checks Optimized Layout CAPEX Planning Capacity review Tooling Manpower planning People skill development Product development Process Improvements Design to Cost ideas Handover to site/ Supplier -
Commodity Manager (Product Quality Development- Bogie & Heavy Fabrication) At Alstom India LtdAlstom May 2017 - May 2021Bengaluru, Karnataka, IndiaWorking as a Supplier Product Quality Development Manager for Alstom Train & locomotive Design center. Team Lead for Metallic & Bogie product development commodity. Functional leadership of the team, including recruitment, team/talent development, and skill set improvement, and mentoring. Ensure the suppliers development according to the commodity strategy. Supplier Quality project coordinator for Montreal project (Canada). Responsible for monitor all product developments for this project & single point contact for project. Process experience in quality management, quality estimation, project delivery, resource manage. Adaptation of Corporate Supplier Quality Management strategy to business unit specific needs. Evaluate strength, weaknesses, opportunities and threats for supply base, e.g. delivery performance or technical capabilities. Execution of the Advanced Supplier Readiness process for assigned commodities to support projects related to capacity increases, cost reduction initiatives, supplier requested changes, or new product/process qualifications. Work with supplier to drive continuous improvement in the suppliers' processes and controls, focusing on the application of failure mode analysis & process monitoring. Monitor supplier performance and implement effective action plans. Ensure suppliers adhere to the Company’s manufacturing standards and associated product quality is robust enough to ensure statistical compliance with Company’s specifications. As an NDT level 3 (as per ISO 9712 & ASNT) in supplier quality group, I am Responsible for all NDT related topics for different product category (like Heavy fabrication, casting, forging, steel plate, wheel, axle, light fabricated part & spring etc.) .As an International welding technologist, I am responsible for all welding related topics for welded components from different suppliers. -
Manager Supplier Quality- Bogie Design & Manufacturing Unit Siemens Ag AustriaSiemens Ag Austria Feb 2015 - May 2017Graz, AustriaWorked with Siemens Austria, Bogie Design & manufacturing unit as a Manager Quality & SQA. I am a mechanical engineer; international welding technologist and NDT level 3. Having14 years of reach experience with top most MNC in field of Quality assurance & Management, SQA, Audits, customer handling & team management. Good knowledge of Railway bogie.Job Responsibilities- Execution of the Quality-Gates Systematic at Supplier (QL-10, QL-20, QL-30, QL-40, QL-50, QL-60)- Conducting of pre-assessments with the aim of assessing an external supplier with respect to the supplier's basic capability of meeting the Siemens requirements for technology, quality and capacity- As a NDT level 3 (as per ISO 9712 & ASNT) in supplier quality group. I am Responsible for all NDT related topics for different product category (like casting, forging, steel plate, wheel & axle, fabricated part, spring etc.)- As an International welding technologist I am responsible for all welding related topics for welded components from different suppliers.- Participation in the Engineering Quality Gate "First Article Inspection (FAI)" by supporting Engineering during the preparation, performance and post-processing of the FAI.- Ensure continuously improvement in quality of suppliers and their deliveries.- Monthly monitoring of supplier performance. Based of in-house incoming inspection results.- To secure a complete fulfillment of all requirements of the plant (BG Graz).- Initiation and execution of supplier audits and validate corrective measures.- Adaptation of Division / Corporate Supplier Quality Management strategy to business unit specific needs. - To evaluate the delivery performance with lasting removal of causes.- Support strategic procurement in supplier development activities.. - Active member for RISAS (Railway industries supplier approval scheme) & IRIS (International railway industries standard) audit team. -
Plant Quality Manger (Bogie Manufacturing Unit)Siemens Jun 2009 - Jan 2015Aurangabad Area, IndiaJob Responsibilities: -Worked as a Head Quality assurance, Welding & NDT in Rail Bogie manufacturing unit at Aurangabad.- Handle team of Quality assurance, NDT, Welding & supplier quality.- Implementation of system to assure quality of products & process.- Defining of quality parameter for all work flow and ensuring quality gates are passed at each stage of production.- Evaluation of non conformities, defects and identification of actions to prevent such defects, disposal of nonconforming material.- Budget planning, reporting and control for Quality department.- Meetings and coordination (Project status, technical clarifications, Customer queries, customer complain, production meetings etc.)- Management and administration activity for Quality department.- Completion of related documents and records i.e. 3.1 certificate, incoming material certificates, inspection reports, nonconformity reports, corrective and preventive action reports, calibration certificates. Maintaining records with traceability.- Getting inspection clearance from client/consultant.- As a NDT level 3 total responsible for Non Destructive testing activities & procedures.- Preparation of QAP for manufactured items for client.- Handling of customer complains (responsible for CAPA, 8D reports) - Responsible for incoming material inspection and control of all documents.- Case review for different type of Quality & NDT related technical problem in shop floor. Failure analysis and suggest for corrective action.- Interpretations of Radiography film, UT, MPI, DPT and VT result of welded joints.- Instrumental in setting and implementing NDT procedures for the plant. Imparting training to welders & NDT personal.- Welding co ordination work (Qualification, WPS, PQR…..etc.)- Conversant with ISO, EN, ASTM, IS, JIS and DIN standards.- Supplier development related activities. Selection and recommendation of suitable vendor for required items. Supplier Audits for quality improvements. -
Sr. EngineerLarsen & Toubro Limited May 2008 - Jun 2009Baroda GujaratJob Responsibilities: - Quality In-Charge of piping spool fabrication area in SRU unit in IOCL project Baroda.- System implementation and monitoring.- Audit planning and review of audit reports, nonconformity reports, corrective and preventive action - Controls and overlooks NDT activities, PWHT, welding process, joint fit up of interpass weld and visual inspection of final weld.- Handling representative of Project Management Consultant (TOYO Engineering Ltd.)- Knowledge of welding erection, welding Joints, Geometry, Welding Symbols, Weld & Base metal discontinuities.- Knowledge of metal joint processes like SMAW, GMAW, FCAW, GTAW & SAW.- Conversant with ASME B31.1 (Power piping), ASME B31.3 (process piping), AWS D1.1 (Structural welding), IBR & ASME section II, V, VIII & IX code & standard. - Conversant with pipe manufacturing standards, procedures & codes such as API, ASTM and IS standards.- Conversant with WPS and PQR. -
Engineer QmdReliance Dec 2007 - May 2008Jamnagar Gujarat IndiaJob Responsibilities: - Inspection of welds of carbon steel, stainless steel and alloy steel pipes.- Verification of welding procedure specification.- Conducting welding qualification test as per AMSE Section IX.- Witnessing and interpreting UT, MPI, DPT of pipes and weld.feddwe65- Reviewing radiography film of welded joints of pipe.- Witnessing hydro test and pneumatic test of plant piping system.- Inspection of underground and over ground piping system and initiate rectification process, if required, according to the isometric drawing.- Final clearance & document review of testing of piping system as per line designation table. -
Quality Assurance EngineerWelspun Group Oct 2004 - Dec 2007Gandhidham, Gujarat, IndiaJob Responsibilities:- Worked and supervised ERW Pipe Project during installation of ERW (electric resistance welded) plant.- Dealing with third party inspectors of various agencies like Lloyds, DNV, SGS, BVQIS, IOCL, Tata Projects Ltd. and Toyo Engineering.- Monitoring In-process and final inspection stage of Pipe including Destructive testing which includes Flattening, Tensile, Impact, RBT, Weld ductility, Hardness .- Involved in preparation of calibration samples as per respective codes, specifications or as per customer’s technical specifications. - I was a member of Departmental Quality Circle team engaged in development of new projects, cost controlling and coordination between departments to run the plant smoothly. -
Quality Assurance EngineerAtul Auto Ltd. Jun 2002 - Oct 2004Rajkot, Gujarat, IndiaLob Responsibilities:- In-charge, QC for In-house production and supervised fabrication department also. - Carried out In-process inspection during the various stages of production.- Hand on experience on CMM, Profile projector, Magnified control, hardness testing machine and Scan Master.
Ranjan Nayak Skills
Ranjan Nayak Education Details
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Mechanical EngineeringMechanical Engineering -
The Indian Institute Of Welding - Anb KolkataWelding Engineering Technology -
American Socity Of Non Destructve TestingsUltrasonic Testing, Magnetic Particle Testing,Radiographic Testing & Liquid Penetrant Testing -
Tuv Nord, GermanyUltrasonic Testing & Magnetic Particle Testing
Frequently Asked Questions about Ranjan Nayak
What company does Ranjan Nayak work for?
Ranjan Nayak works for Alstom
What is Ranjan Nayak's role at the current company?
Ranjan Nayak's current role is Industrialization Head Bogie India at Alstom India LTD.
What is Ranjan Nayak's email address?
Ranjan Nayak's email address is ra****@****ens.com
What schools did Ranjan Nayak attend?
Ranjan Nayak attended Mechanical Engineering, The Indian Institute Of Welding - Anb Kolkata, American Socity Of Non Destructve Testings, Tuv Nord, Germany.
What are some of Ranjan Nayak's interests?
Ranjan Nayak has interest in Listening Gazals And Instrumental Music, Playing Outdoor Games.
What skills is Ranjan Nayak known for?
Ranjan Nayak has skills like Microsoft Excel, Budgets, Negotiation, Welding, Microsoft Word, Powerpoint, Outlook, Teaching, Public Speaking, Strategic Planning, Radiographic Testing, Liquid Penetrant Testing.
Who are Ranjan Nayak's colleagues?
Ranjan Nayak's colleagues are Moiz Adamjee, Stefano Corti, Moussa Ndiaye, Matthias Planque, Leidy Ruiz Gutierrez, Tassadit B., Vinod. Boddepalli.
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Ranjan Nayak
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