Manufacturing technologies, Engineering applications

* Investigated different aluminum joining methods and provided input to design engineers on manufacturing feasibility* BIW manufacturing lead for project execution on Model S from initial prototype build to volume build* Conducted process and feasibility studies using CAD/CAM applications * Evaluated and selected suppliers based on technical feasibility, cost and schedule * Managed equipment suppliers to ensure timing, quality and safety on the project * Provided lead technical support to enable, process controls, root cause and corrective actions, quality improvements for Model S production launch* Identified and implemented automated and robotic solutions as required

* Collaborated on manufacturing feasibility, process flow, continuous improvements, plant and shop floor layout, tool/fixture design for assembly using robotic simulation tools* Problem solving, root cause analysis and production support at automotive, heavy industrial equipment makers and general industry manufacturing plants* Spearheaded simulation and offline programming activities for the $150 Million, lean and flexible manufacturing assembly process at the Chrysler Belvidere plant resulting in labor cost savings* Reduced start up time for new models, increased throughput efficiency and reduced material waste by 10% on sealer and cavity wax stations at Mercedes paint shop in Tuscaloosa. * Engineered standardized solutions for new manufacturing techniques like robotic roller hemming, robotic de-burr/washer and random bin picking resulting in a low cost and high quality product offering

* Developed standards and procedures on better engineering methodologies in virtual manufacturing utilizing some of Siemens PLM tools* Facilitated and supported virtual build events and project reviews* Created technical presentations, engineering drawings and specification documents.

* Analyzed manufacturing feasibility, automated tooling & fixtures design, BIW assembly, equipment layout, weld studies, using CAD tools like ROBCAD/DELMIA* Developed robotic solutions and programmed robots for welding, material handling, sealing etc. * Supported and interfaced with plant personnel during start-up and production* Interacted with cross functional teams and resolved problems as a project leader* Planned and managed projects, budgets and schedules * Developed and implemented process optimizations on robotic lines resulting in operational efficiency and reduced manufacturing costs at OEMs * Involved in projects from "cradle to grave" resulting in a comprehensive understanding of the manufacturing process and build