 Planning of Surface Mount Technology (#PCBA manufacturing) area #S.M.T./#Assembly department. Appropriate equipment selection. #Capex optimization. #Planning and organizing #NewProduct Development Plan & Execution from End to End. Assessing #project and resource requirements. Estimating, negotiating and agreeing budgets and timescales with Key stack holder. Re-negotiating timescales or schedules as necessary. Product Manufacturing Feasibility… Show more  Planning of Surface Mount Technology (#PCBA manufacturing) area #S.M.T./#Assembly department. Appropriate equipment selection. #Capex optimization. #Planning and organizing #NewProduct Development Plan & Execution from End to End. Assessing #project and resource requirements. Estimating, negotiating and agreeing budgets and timescales with Key stack holder. Re-negotiating timescales or schedules as necessary. Product Manufacturing Feasibility Study. Operational Excellence. Support lean and EHS initiatives Cost saving initiative. (Process Cost optimization) Inhouse #JIG, #fixturing & machine modification. Successor planning. Capacity Optimization reduction of cycle time, multiple variant on single line. #Capacity Planning and Factory #Layout Preparation Show less

Manufacturing Engineering/Process optimization Steered efforts in #installing and #commissioning of new machines and equipment in the project. This also includes feasibility studies with Cross Functional Team. material handling analysis (providing material in golden zone). Accountable for overall equipment effectiveness /overall line effectiveness #OEE/OLE. Problem solving using kaizen approach like root cause analysis of problem & implement corrective/preventive… Show more Manufacturing Engineering/Process optimization Steered efforts in #installing and #commissioning of new machines and equipment in the project. This also includes feasibility studies with Cross Functional Team. material handling analysis (providing material in golden zone). Accountable for overall equipment effectiveness /overall line effectiveness #OEE/OLE. Problem solving using kaizen approach like root cause analysis of problem & implement corrective/preventive counter measure. To implement visual management techniques throughout processes wherever feasible for the better understanding of the operators. Significantly involved in generating and updating of Process Flow Diagram (PFD), Process Mapping, Potential Failure Mode Effect Analysis (#PFMEA), #"Value stream mapping" #VSM #PPAP activities, etc. Coordinate set up and implement standard operating procedure for all production operations. Implementation of Poke yoke & #Kaizen /suggestions. Drive continuous improvement activities through implementation of change management process and best practices. Identifying areas of improvement & recommending process modifications to enhance efficiencies of machine. Systematic implementation of #Lean manufacturing in the Plant. Actively participate in #Prototype production activities & to hand over new line from scratch to mass production.  Plan modifications in the line (Set-up, machines, #fixture, new #jigs).  Design check & review of tooling & jig fixtures for the new projects. Developing new process concepts for #production optimization, yield improvement Improving line capacity by implementing TIE #"Total Industrial Engineering" concepts as follows:o Work-Time Study.o To do the line balancing De-bottlenecking /Cycle Time Reduction Kaizeno Calculating standard time with team for the new products & review for the existing products.o Motion Study to identify the Value Added (#VA)#Non-Value Added (#NVA) Activity. Show less

 To look-after the Surface Mount Technology area S.M.T. (PCBA)/Assembly department. Responsible to setup, review and analyze Temperature Profiling of both Reflow, and CC oven. Interact product designers for on time execution of both product pilot and mass production. Evaluation and recommendation of improvements to the Manufacturing Process, Good knowledge on IPC610 and IPC600 standards to effectively define and execute qualification of new product development and product… Show more  To look-after the Surface Mount Technology area S.M.T. (PCBA)/Assembly department. Responsible to setup, review and analyze Temperature Profiling of both Reflow, and CC oven. Interact product designers for on time execution of both product pilot and mass production. Evaluation and recommendation of improvements to the Manufacturing Process, Good knowledge on IPC610 and IPC600 standards to effectively define and execute qualification of new product development and product support. Responsible for SMT pick and place & THT line activities/issues and investigate and resolve process issues to improve the product yield & quality, Review PCB Gerber, DFM (Design for Board Assembly) on new product, Drive PFMEA of the process, Design Line layout and Effective monitoring and implementation of Pricol standards. Responsible to develop stencil, Pallets & Jigs as per product requirement. Conducts changeover analysis, material handling analysis to improve overall equipment effectiveness. Develops, validates, assesses suitability, reports, and implements KPIs (Key Performance Indicators) /Process Metrics on a facility level Responsible for corrective and preventive action on Process issues. Ability to apply basic Quality tools, DoE, PFMEA, 8D Functional Analysis of the needs. Develop Automated Solution in the assembly wherever applicable Show less