Ray Hari Manalan Rethinam

Ray Hari Manalan Rethinam Email and Phone Number

Analytics Manager, Industrial System Analytics @ Ford Motor Company
India
Ray Hari Manalan Rethinam's Location
India, India
Ray Hari Manalan Rethinam's Contact Details

Ray Hari Manalan Rethinam personal email

About Ray Hari Manalan Rethinam

Manager, Industrial System AnalyticsPhD in Aerospace Engineering. (Core Area: Structures and Materials)MS in Mechanical Engineering.BE in Mechanical Engineering. (Specialization: CAE)Areas of Expertise:Automotive Crashworthiness, Structural Computational Mechanics, FE Numerical Analysis, Stress, Fracture/ Fatigue Analysis and Composite Materials.Specialties: - Computational solid mechanics using MATLAB and FORTRAN.- FE Stress/ Fracture/ Fatigue analysis using LS Dyna, ANSYS and NASTRAN. Solids Modeling in ProE.

Ray Hari Manalan Rethinam's Current Company Details
Ford Motor Company

Ford Motor Company

View
Analytics Manager, Industrial System Analytics
India
Website:
ford.com
Employees:
143803
Ray Hari Manalan Rethinam Work Experience Details
  • Ford Motor Company
    Analytics Manager, Industrial System Analytics
    Ford Motor Company
    India
  • Ford Motor Company
    Analytics Manager, Gdia
    Ford Motor Company Aug 2023 - Present
    Chennai, Tamil Nadu, India
  • Ford Motor Company
    Project Manager - Safety Cae
    Ford Motor Company Dec 2019 - Jul 2023
    Chennai, Tamil Nadu, India
    Responsible for sign-off of all safety CAE assessments for IMG(International Markets).Programs Worked: Ecosport, MKZ, Corsair.• Led and delivered CAE assessments of all Safety requirements, program targets signoffs at every development milestone, successfully meeting the EBIT, Cost-Weight targets, and with physical test validation.• Supported China PD team to succesfully sign-off the Front Bumper Al to Steel TVM action for significant cost save. • Successfully led benchmarking… Show more Responsible for sign-off of all safety CAE assessments for IMG(International Markets).Programs Worked: Ecosport, MKZ, Corsair.• Led and delivered CAE assessments of all Safety requirements, program targets signoffs at every development milestone, successfully meeting the EBIT, Cost-Weight targets, and with physical test validation.• Supported China PD team to succesfully sign-off the Front Bumper Al to Steel TVM action for significant cost save. • Successfully led benchmarking and CAE optimization studies (first in PD) that identified significant weight save on T6 Ranger. Implementation resulted in excellent cost save.• Supported the newly formed safety CAE team of India PD in achieving technical maturity and developing skills in par with Global Core Safety standards.• Presented Tech talks, training sessions on Crash Safety. Show less
  • Millennium Software And Staffing
    Crash Safety Consultant, Pdc- Crash Safety, Ford Motor Company
    Millennium Software And Staffing Mar 2012 - Aug 2019
    Dearborn Heights
    Responsible for sign-off of NCAP, Homologation, RCAR Insurance and Pedestrian safety CAE assessments for US, Europe, and China markets. Programs Delivered: Fusion, Mondeo, Edge, SMax/Galaxy, MKX, Escape, Bronco, Mach E, Explorer, Ranger.• Delivered CAE assessments signoffs at every development milestone, successfully meeting all program targets of safety requirements along with physical test validation.• Developed unique strategies to meet RCAR modes, Head Impact, Leg Impact for… Show more Responsible for sign-off of NCAP, Homologation, RCAR Insurance and Pedestrian safety CAE assessments for US, Europe, and China markets. Programs Delivered: Fusion, Mondeo, Edge, SMax/Galaxy, MKX, Escape, Bronco, Mach E, Explorer, Ranger.• Delivered CAE assessments signoffs at every development milestone, successfully meeting all program targets of safety requirements along with physical test validation.• Developed unique strategies to meet RCAR modes, Head Impact, Leg Impact for tall vehicles that led to 5 patents. • Benchmarked and co-pioneered CAE process, CAE best practices, test procedures for RCAR LSD and PedPro modes.• Improved CAE modeling strategies for better CAE-Test correlation.• Developed scripts for efficient post processing of CAE simulation results.Jan 24, 2017, Patent no.9550447, Headlamp Retaining Bracket Assembly.June 19, 2018, Patent no.10000171, Vehicle Energy Absorbing Device.October 29, 2019, Patent no.10457104, Two Loop positioning System and Method. September 29, 2020, Patent no.10787052, Vehicle Tow Hook.April 19, 2022, Patent no.11305710, Bumper Assembly with integrated knee support. Show less
  • Florida Institute Of Technology
    Research Assistant
    Florida Institute Of Technology Jan 2007 - Dec 2011
    • Worked on numerical code in FORTRAN employing BEM and efficient Green’s function method to model, predict and analyze defects such as dislocations and deformations like kinking, buckling and delamination in layered materials. • Assisted in modeling, FEA (ANSYS) with experimental setup and trial runs for development and design analysis (leak proof) of Micro-reactor for HC production. • Performed buckling and post buckling analysis for layered plates in ANSYS.B. Yang, R. M… Show more • Worked on numerical code in FORTRAN employing BEM and efficient Green’s function method to model, predict and analyze defects such as dislocations and deformations like kinking, buckling and delamination in layered materials. • Assisted in modeling, FEA (ANSYS) with experimental setup and trial runs for development and design analysis (leak proof) of Micro-reactor for HC production. • Performed buckling and post buckling analysis for layered plates in ANSYS.B. Yang, R. M. Rethinam, Modeling and analysis of cylindrical nanoindentation of graphite, ASME Journal of Applied Mechanics, 2009.R. M. Rethinam, B. Yang, M. W. Barsoum, S Mall, Integral Equation formulation of Non-linear deformation in a stack of buffered plates, Engineering analysis with boundary elements, 2010.B. Yang, M. W. Barsoum, R. M. Rethinam, Nanoscale continuum calculation of basal dislocation core structures in graphite, Philosophical Magazine, 2010. Show less
  • Florida Institute Of Technology
    Teaching Assistant For Mae Dept
    Florida Institute Of Technology Jan 2007 - Dec 2011
    Melbourne, Florida Area
    • Taught and developed Labs for MAE 1024 Intro to ME (3 semesters), MAE 4284 AE Structural Design Lab, MAE 3264 Experimental Aerodynamics Lab, MAE 3064 Fluid Mechanics Lab (2 semesters each), and recitation in MAE 2081 Statics (one semester). Provided hands on training for MAE 3024 CAE in Pro-E and ANSYS.• Grading lab reports as to technical content and writing, provided guidance to students on projects.
  • Cybermarine Knowledge Systems Pvt. Ltd.
    Design Engineer
    Cybermarine Knowledge Systems Pvt. Ltd. Jul 2004 - Jul 2006
    Navi Mumbai
    Responsible for getting maritime approvals for various sea faring vessels and barges in Stability, Sea Transportation Analysis including Cargo securing-lashing, Deck Strength/Scantling Analysis, in-house software development.Signed off on Piping Specifications, P & ID, Piping Isometrics for FPSO vessel as per ANSI and ASME codes, BoM, and procurement of equipment’s.Responsible for preparing brochures and training presentations for inhouse customized software’s to cater for the client’s… Show more Responsible for getting maritime approvals for various sea faring vessels and barges in Stability, Sea Transportation Analysis including Cargo securing-lashing, Deck Strength/Scantling Analysis, in-house software development.Signed off on Piping Specifications, P & ID, Piping Isometrics for FPSO vessel as per ANSI and ASME codes, BoM, and procurement of equipment’s.Responsible for preparing brochures and training presentations for inhouse customized software’s to cater for the client’s specific requirements – secured company’s first order worth $20k.Worked independently and lead a team of 3 trainee engineers and several draftsmen.Conducted campus recruitments to hire college graduates. Show less
  • Plus Paper Foodpac Ltd.
    Trainee Engineer (Design And Maintenance)
    Plus Paper Foodpac Ltd. May 2004 - Jun 2004
    Mumbai Area, India
    • Responsible for maintenance of paper cup forming, printing and allied machine like sheeter, rewinder, die punching, packing, generators and inventory management. • Assisted in improvement of cup forming equipments and vendor development for the parts, reviewed design drawings in AutoCAD.
  • Bhabha Atomic Research Centre (Div Of Department Of Automic Energy, Governm
    Project Trainee
    Bhabha Atomic Research Centre (Div Of Department Of Automic Energy, Governm May 2002 - May 2003
    • Modeling, Analysis & Design Optimization of MACE telescope camera structure using Solidworks, I-DEAS & MSC Nastran.

Ray Hari Manalan Rethinam Skills

Ansys Finite Element Analysis Pro Engineer Composites Matlab Cae Fortran Solid Mechanics Nastran Aerodynamics Numerical Analysis Heat Transfer Aerospace Engineering Fluid Mechanics Modeling

Ray Hari Manalan Rethinam Education Details

Frequently Asked Questions about Ray Hari Manalan Rethinam

What company does Ray Hari Manalan Rethinam work for?

Ray Hari Manalan Rethinam works for Ford Motor Company

What is Ray Hari Manalan Rethinam's role at the current company?

Ray Hari Manalan Rethinam's current role is Analytics Manager, Industrial System Analytics.

What is Ray Hari Manalan Rethinam's email address?

Ray Hari Manalan Rethinam's email address is ra****@****ail.com

What schools did Ray Hari Manalan Rethinam attend?

Ray Hari Manalan Rethinam attended Florida Institute Of Technology.

What skills is Ray Hari Manalan Rethinam known for?

Ray Hari Manalan Rethinam has skills like Ansys, Finite Element Analysis, Pro Engineer, Composites, Matlab, Cae, Fortran, Solid Mechanics, Nastran, Aerodynamics, Numerical Analysis, Heat Transfer.

Who are Ray Hari Manalan Rethinam's colleagues?

Ray Hari Manalan Rethinam's colleagues are Tarandeep Singh, James Whitmer, Randy Dunn, Uwe Lüdemann, Rachel Martin, Thatiana M. Ríos - Pérez, Sayali A..

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