Ray Ayala

Ray Ayala Email and Phone Number

Ray Ayala's Location
Greater Boston, United States, United States
Ray Ayala's Contact Details

Ray Ayala personal email

About Ray Ayala

Results-driven engineering professional with extensive product development & project management experience

Ray Ayala's Current Company Details
FM Approvals

Fm Approvals

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Ray Ayala Work Experience Details
  • Fm Approvals
    Advanced Engineer
    Fm Approvals Oct 2024 - Present
  • Flux Marine Ltd.
    Senior Test Engineer
    Flux Marine Ltd. Aug 2023 - Apr 2024
    Bristol, Rhode Island, Us
  • Sharkninja
    Test Manager
    Sharkninja Sep 2022 - Aug 2023
    Needham, Ma, Us
    ● Mentor, lead and coach the Ninja Quality Test Team● Assess product specifications through testing● Maintain test plans at the component and product levels● Develop, validate and document test protocols● Build automated test fixtures for all Ninja product types● Analyze and process test data for reporting to product teams and executive leadership
  • Hydrow
    Senior Mechanical Engineer
    Hydrow Mar 2019 - Aug 2022
    Boston, Massachusetts, Us
    ● Drive the NPI process with multiple APAC contract manufacturers to successfully launch two ground-breaking connected fitness rowing machines● Collaborate with industrial design consultants to balance styling and functional requirements of rowing machine● Conceptualize and produce prototypes through a combination of hands-on fabrication, local machine shops, and third party prototyping vendors● Manage sustaining efforts through BOM cost reductions, quality improvements, and implementation via ECOs in Arena● Perform failure analysis, determine root cause, design and implement corrective actions for issues found in the field, at manufacturer, and during qualification testing● Make field service visits to investigate, troubleshoot, and complete in-home repairs of customer’s rowing machines● Work hand-in-hand with quality manager to build up, bring online, and continually improve off site test and validation lab● Design, source, and assemble modular electromechanical test rig to perform validation testing on both new and existing rower electronic resistance units● Redesign existing test rigs to improve reliability and uptime, add new features, and to adapt them to accommodate testing of recently launched Hydrow Wave rowing machine● Provide technical training and mentorship for interns, coops, and new hires
  • Hasbro
    Project Engineer
    Hasbro Mar 2018 - Mar 2019
    Pawtucket, Ri, Us
    ● Ideate, develop, and pitch concepts to internal and external stakeholders● Evaluate requirements, conduct feasibility studies, and validate against performance, cost, and schedule targets● Work with manufacturing engineering to develop product specification packages and design manufacturable products● Kick off both local and overseas model makers to produce engineering prototypes● Manage cost-feature trade offs with all stakeholders and propose mechanical design solutions● Liaise with multi-disciplinary team members, global colleagues, local and overseas vendors● Evaluate engineering pilot samples and provide directions for modification● Collaborate with legal team to disclose inventions and file patent applications● Work hand-in-hand with marketing to ensure successful brand launch● Conduct detailed competitive product analysis and performance testing● Develop and launch Lost Kitties, Yellies!, and Zoops brands
  • Exa Corporation
    Technical Account Manager
    Exa Corporation Jan 2014 - Mar 2018
    Burlington, Ma, Us
    ● Single point of contact for all client-related technical activities with multiple vehicle manufacturers● Engage with clients via regular meetings and on-site visits to provide engineering expertise and consultation● Manage diverse team of application engineers to deliver in-depth aerodynamic and thermal analyses with insight-richdesign recommendations● Represent client goals and priorities to internal software and application development teams● Collaborate with sales executives on both pre- and post-sale initiatives● Coordinate proof of concept projects, validation studies, and subject matter training for clients● Deploy and drive adoption of core applications as well as cutting edge methodologies● Develop value metrics to document client product development efficiency improvements● Strengthen and expand client relationships via development of mutual trust to drive repeat business and new opportunities
  • Daimler Truck North America
    Senior Engineer Ii - Aerodynamics
    Daimler Truck North America Nov 2010 - Aug 2013
    Portland, Or, Us
    ● Head of aerodynamics for Freightliner’s US Department of Energy sponsored SuperTruck program● Manage 1M+ annual budget for aerodynamic development at third-party wind tunnel● Personally direct over 1,000 hours of wind tunnel testing and coordination of all CFD simulations● Saved $50K in annual testing costs via creation of reconfigurable test property and extensive use of rapid prototyping● Generated 16 engineering and design patent applications, 2 design patents granted to date (D721999, D735614)● Lead diverse, multi-functional team of engineers, CAD designers, technicians, clay modelers, and model makers● Train and mentor staff on aerodynamics, testing techniques, prototype development, and data analysis● Hold weekly coordination meetings reviewing resource allocation, cost analysis, and development timeline
  • Scca Pro Racing
    Assistant Technical Manager - Viper Cup Series
    Scca Pro Racing Jul 2010 - Dec 2011
    ● Consultant and technical inspector for nationally televised, Dodge Viper Cup professional racing series● Enforce series rules through rigorous inspection of race vehicles and assessed penalties when infractions occurred● Maintain official record of driver’s point standings and vehicle weights throughout the season
  • Mimic Studios
    Project Engineer
    Mimic Studios Oct 2009 - Nov 2010
    ● Provide customized 3D scanning, photogrammetry, and metrology services at a national, 3D-imaging design house● Client list included Disney, BMW, GM, Tesla, VW, Mattel, Disney, Space-X, and US Navy● Post processed raw scan data and generated mesh and CAD files for clients● Perform on-site hardware and software demonstrations to prospective clients● Represent the company at industry trade shows cultivate relationships and generate new business
  • Internet Brands
    Freelance Content Contributor And Editor
    Internet Brands May 2009 - Aug 2010
    El Segundo, Ca, Us
    ● Write automotive-themed articles for CarsDirect.com and Auto.com e-commerce websites● Generate original content based on Search Engine Optimized (SEO) article titles● Edit articles submitted by other freelance writers to ensure conformance to style, voice, and brand message
  • Gruppe Orange Racing
    Race Mechanic/Pit Crew
    Gruppe Orange Racing Jun 2009 - Dec 2009
    ● Travelling race mechanic and pit crew member for Gruppe Orange Racing's ALMS GT3 Challenge and IMSA Patron GT3 Challenge racing efforts.
  • Chrysler
    Lead Product Development Engineer - Srt/Dodge Motorsports
    Chrysler Aug 2006 - Dec 2008
    London, England, Gb
    ● Lead aerodynamicist for Dodge Viper ACR, Viper Competition Coupe, Challenger SRT-8, and Chrysler 300 SRT-8● Worked hand-in-hand with Design Office stylists to optimize concept vehicles whilemaintaining key styling language● Conducted component and vehicle-level testing at in-house and third-party test facilities● Created 2008 Viper ACR aerodynamic package that increased aerodynamic downforceby 233% over base Viper● Awarded patent for Viper ACR Adjustable Aerodynamic Splitter (US Patent #20090115221)● Supervised dynamic team of CFD engineers, CAD designers, technicians, clay modelers, and model makers● Active member of college recruitment team—identifying, interviewing, anddown-selecting candidates for hire● Trained and mentored both new hires and college interns● Engineering mentor for Notre Dame Prep #33 Killer Bees FIRST Robotics team
  • Chrysler
    Product Development Engineer - Srt/Dodge Motorsports
    Chrysler Aug 2004 - Aug 2006
    London, England, Gb
    ● Planned, coordinated, and conducted aerodynamic and thermal wind tunnel testing● Determined test vehicle data acquisition requirements and supervised instrumentation installation● Provided on-site engineering support to Dodge motorsports customers and teams● Increased downforce of Viper Competition Coupe by 40% for 2005 race season
  • Chrysler
    Chrysler Institute Of Engineering - Rotational Development Program
    Chrysler Aug 2002 - Aug 2004
    London, England, Gb
    ● Rotated through five strategic engineering positions within Chrysler while concurrently obtaining Master's Degree during evenings● Manufacturing: Participated in daily quality audits and led prototype parts trials during new model launch● Active Chassis Controls: Arranged test vehicle suspension retrofits. Carried out testing of ESP systems● Powertrain Systems: Planned testing, prepared test properties, and supervised prototype vehicle build● Aero/Thermal Engineering: Performed aerodynamic and thermal testing of high performance vehicles● HVAC Systems: Carried out HVAC system testing and edited vehicle owner’s manual technical information

Ray Ayala Skills

Automotive Engineering Vehicles Product Design Product Development Testing Powertrain Automotive Engineering Motorsports Cross Functional Team Leadership Aerodynamics Engineering Management Fmea Chassis Cfd Catia Project Planning Project Management Management Program Management Simulations Cad Technical Project Management Computer Aided Design

Ray Ayala Education Details

  • University Of Michigan-Dearborn
    University Of Michigan-Dearborn
    Mechanical Engineering
  • Carnegie Mellon University
    Carnegie Mellon University
    Mechanical Engineering

Frequently Asked Questions about Ray Ayala

What company does Ray Ayala work for?

Ray Ayala works for Fm Approvals

What is Ray Ayala's role at the current company?

Ray Ayala's current role is -.

What is Ray Ayala's email address?

Ray Ayala's email address is ra****@****ail.com

What schools did Ray Ayala attend?

Ray Ayala attended University Of Michigan-Dearborn, Carnegie Mellon University.

What are some of Ray Ayala's interests?

Ray Ayala has interest in Soccer, Running, Triathlons.

What skills is Ray Ayala known for?

Ray Ayala has skills like Automotive, Engineering, Vehicles, Product Design, Product Development, Testing, Powertrain, Automotive Engineering, Motorsports, Cross Functional Team Leadership, Aerodynamics, Engineering Management.

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