Raymond Faultless Email & Phone Number

Uk And Ireland

Birmingham, United Kingdom

Key responsibilities:• Developing new business procedures, analysis and approving new tooling drawings and following plans through to production• Participating in planned maintenance (including setting up TPM systems), reactive maintenance (mechanical and electrical), tool breakdowns and repair, ancillary equipment repairs and fault finding / repair on assembly • NPI from DFM through to production line.• Project development • Training and mentoring… Show more Key responsibilities:• Developing new business procedures, analysis and approving new tooling drawings and following plans through to production• Participating in planned maintenance (including setting up TPM systems), reactive maintenance (mechanical and electrical), tool breakdowns and repair, ancillary equipment repairs and fault finding / repair on assembly • NPI from DFM through to production line.• Project development • Training and mentoring • Accountable for trialling all new tooling, subsequently producing full trial reports and recommendations for any modifications / repairs required to ensure tools are fit for production level• Utilising a diverse range of equipment, including vibration, sonic, spin hot plate and laser welders, Furness controllers, Arburg robots, Siemens controlled assembly lines, Branson, Boy and Negri Bossi machinerySignificant achievements, outcomes and projects:• Spearheading continuous improvement of current production lines and maintenance of all equipment, including machines, welders and assembly lines (Siemens Plcs)• Leading and mentoring 3 apprentices and 4 Qualified Process technicians, delegating tasks, assisting with problem solving and arranging for any required training, ensuring relevant training matrixes are complete and up to date Show less

Burntwood

Key responsibilities:• Full accountability for overseeing and maintaining machinery ranging from 250 to 1750 tonne and tools ranging from 150 kg to 22 ton, optimising processes and maintaining quality standards• Extensive experience utilising complex machinery, including Sandretto, Demag and Krauss Maffei equipment fitted with ATM robots• Completing all relevant quality and safety check paperwork, performing tool / insert changes and addressing all issues involving… Show more Key responsibilities:• Full accountability for overseeing and maintaining machinery ranging from 250 to 1750 tonne and tools ranging from 150 kg to 22 ton, optimising processes and maintaining quality standards• Extensive experience utilising complex machinery, including Sandretto, Demag and Krauss Maffei equipment fitted with ATM robots• Completing all relevant quality and safety check paperwork, performing tool / insert changes and addressing all issues involving robotsSignificant achievements, outcomes and projects:• Directly responsible for all tasks related to Operators, product quality, cycle time and machine process and fault rectification, utilising the “5S” methodology, TPM and OEE systems Show less

Wolverhampton, United Kingdom

Key responsibilities:• Accountable for production lifecycle, fitting tools and providing preventative maintenance of all assembly machines, hot plate / vibration welders and 25 injection moulding machines• Utilised range of twin barrel machines and rotary platen machinery, including injection moulders (Engel, Demag and Krauss-Maffei) and robots (ATM and Wittman) • Liaised with the operations supervisors, Technical Supervisor and tool-room to confirm planned changes were within the… Show more Key responsibilities:• Accountable for production lifecycle, fitting tools and providing preventative maintenance of all assembly machines, hot plate / vibration welders and 25 injection moulding machines• Utilised range of twin barrel machines and rotary platen machinery, including injection moulders (Engel, Demag and Krauss-Maffei) and robots (ATM and Wittman) • Liaised with the operations supervisors, Technical Supervisor and tool-room to confirm planned changes were within the relevant cells and ensuring tool availability • Ensured that all SMED techniques were used on all change overs to reduce tool change downtime, whilst also conducting quality checks in accordance with control plan by all members of shift technical team• Completed the shift hand over log, facilitating communication and enabling all tool room / maintenance requests to be fully completed and issued to the relevant department• Monitored process machines with authority to close them down if the product quality, procedures and/or work instructions were not compliant with established standardsSignificant achievements, outcomes and projects:• Championed programming of robots during production process, adjusting tools and comparing to drawings and control charts• Led trouble shooting, processing faults and ensuring the parts made and assembly lines were to the correct quality standards• Confirmed all technicians were monitoring at least 20 shots to ensure product was correct and line leaders / operators were informed of any alterations• Maintained training matrix to monitor any training needs of shift technical team, including 4 technicians and 1 trainee technician Show less

Walsall, United Kingdom

Key responsibilities:• Initial role as shop floor Process Engineer, overseeing 12 Battenfeld machines ranging from 35 to 270 tonne and taking full responsible for 6 operators, a setter and a manufacturing assistant• Accountable for reading tool drawings and approving GAs, ensuring correct quality and cycle times• Assisted with overall production planning and the efficient day to day running of any production requirementsSignificant achievements, outcomes and… Show more Key responsibilities:• Initial role as shop floor Process Engineer, overseeing 12 Battenfeld machines ranging from 35 to 270 tonne and taking full responsible for 6 operators, a setter and a manufacturing assistant• Accountable for reading tool drawings and approving GAs, ensuring correct quality and cycle times• Assisted with overall production planning and the efficient day to day running of any production requirementsSignificant achievements, outcomes and projects:• Promoted to Production Engineer, undertaking significant duties including fault finding and repair, machine installation, tool setting / fitting / sampling / trialling and jig design and manufacture• Responsible for scheduling preventative machine and equipment maintenance / any repairs to hydraulics, pneumatics, electrics and circuit boards Show less

Walsall, United Kingdom

Btec, Higher National Diploma, Polymer Science

Nvq 3, Polymer Processing Technology

Btec, Higher National Certificate, Polymer Science

Btec, National Certificate, Polymer Technology

Nvq, Engineering Manufacture (Level3)