Senior Design Engineer
Roseau, Mn
• perform FE chassis and component analysis using ANSYS and Hypermesh - linear static, non-linear buckling and hyper-elastic analysis• lead engineer responsible for chassis structural concepting, development, analysis, and validation to support platform teams• co-created a chassis that achieved a 25% cost reduction through 50% part count and 60% fastener count reductions while achieving a 300% increase in torsional stiffnesstechnical lead for development and implementation of structural adhesive bonding of snowmobile chassisthe adhesive application contributed to the 2010 Snow Goer Snowmobile of the Year• mentor junior engineers in analysis, classic engineering principles and design decision processes• co-concepted, analyzed, and validated a common chassis platform that reduced bulkhead and chassis assembly count by 50%• concept, develop and validate engine mounting systems for two and four stroke snowmobiles• member of several quick-strike teams for development and production problem resolution• project leader for three successful new snowmobile model introductions• created, analyzed, tested and implemented a robust engine mounting system that allowed installation of 3 different engine families into the same engine compartment• incorporated full vehicle and component CFD for snowmobiles - including wind tunnel correlation testing• developed, tested and validated a heat exchanger that achieved performance goals while providing a $400,000 cost avoidance through mfg efficiencies• developed a comprehensive test procedure for snowmobile cooling system validation, including energy balance calculations• key member of the Polaris Development Process (PDP) team whose five phase process has consistently reduced new model time to production by six months