Clayton Robbins, Cmrp Email & Phone Number

Atlanta Metropolitan Area

Atlanta, Georgia, United States

Through focused reliability consulting at several national food and beverage manufacturers and by implementing Total Productive Maintenance (TPM) and Reliability-Centered Maintenance (RCM) strategies, achieving an average of 25% annual reduction in downtime.Spearheaded a series of CMMS audit initiatives that enhanced workflow processes—improving work order coverage, preventive maintenance compliance, planned maintenance execution, and inventory service levels—resulting in a total savings of $500K for clients to date.Sole responsibility of designing and integrating the operational technology side of an advanced downtime tracking software with a new technology company, enhancing downtime data collection efficiency by over 80%. Additionally, I remotely manage operational technology, including version control and software updates.Ongoing design and integration of custom automation solutions for over 35 clients based on platform preferences, including, but not limited to, Rockwell Automation, Mitsubishi, Siemens, and more, leading to improved system interoperability.

Tucker, Georgia

Lead the turnaround of an underperforming operation by emphasizing team building andadvanced data analytics.Leveraged data-driven insights to identify and eradicate process inefficiencies, resulting insubstantial waste reduction.Championed the integration of automation, bringing about heightened productivity and costefficiency.Utilized key performance indicators (KPIs) such as MTBF, MTTR, PPM Completion Percentage,and OEE to refine maintenance practices and steer departmental objectives.Optimized maintenance practices, cost control, and MRO inventory through the adept use ofEMaint CMMS.Managed adherence to local and federal regulations for wastewater pretreatment and athirty thousand pound ammonia refrigeration system.Ensured maintenance team remained compliant with HACCP training and documentation,enhancing safety and operational standards.Oversaw CAPEX projects, ensuring ROI while aligning with operational excellence andstrategic growth.

Gastonia, Nc

Served as the automation and start-up lead for the integration and commission of acutting-edge corrugated pallet assembly line, leveraging the capabilities of a Nachi 6-axisrobot, Mitsubishi servo elevator position control, and an Animatics CNC glue control system.Directed the design, programming, and implementation of PLC systems, which included AllenBradley and Omron platforms, to enhance production line efficiency and automation.Championed the collaboration with cross-functional teams, including production andmechanical engineering, to ensure seamless machine integration, resulting in a 15%improvement in line efficiency.Utilized SCADA systems for real-time data collection, enabling quick diagnostics, faultresolutions, and downtime reduction by 12%.Conducted comprehensive training for the maintenance and operation teams, guaranteeingoptimal equipment performance and instilling a culture of continuous improvement.Led initiatives for predictive and preventive maintenance, which drastically improvedequipment uptime and lifespan.Collaborated closely with vendors and suppliers to optimize component selection, ensuringbest-in-class reliability and performance.

Hamptonville, Nc

Provided technical assistance and support to operations, and maintenance. Was Process Expert and primary support for Manufacturing, regarding equipment and process issues, including (but not limited to) equipment downtime and production of nonconforming product. Utilizing thorough understanding of all processes and components, in automated control systems, identify opportunities for technical improvement with existing Technical Support Team members. Provided technical assistance with new equipment, process development, setup, debug and training. Particularly as it relates to automation and electronic controls. Troubleshot all facets of machinery (Electrical, Hydraulic, Pneumatic) with emphasis on PLC’s and Control systems.

Hamptonville, Nc

Review schedule and order requirements for each production line. Communicated with shift supervisors on schedule / order status and known priorities. Immediately notified Planning of unplanned downtime , excessive scrap or risk of not meeting schedule, and order requirements. Conducted weekly shift communication meetings to review line performance (safety, productivity, scrap, customer concerns, 6 S). Discuss and initiate countermeasures for off-target performance. Follow –up on associates needs and concerns. Monitored hourly performance for each production line. Coordinated assistance from Process Engineer, Quality Engineer, Maintenance or other support function as needed to immediately correct off-target line performance. Utilized functional knowledge of Shop Floor and Order Management systems, ERP.Ensure compliance to Visual Management controls. ( Hour-By-Hour performance tracking, Line OEE and Scrap trends and improvement actions, Downtime Tracking and improvement actions, 6 S audits trend and improvement actions. Ensure associate compliance to part and process operating standards and standards work requirements. Immediately corrects non-conformance to procedure and issues identified in Layered Process Audits. Approve associate time and attendance system punches. Ensure compliance to Company policy with documented progressive disciplinary action for attendance issues. Approves associate vacation requests per company policy while ensuring adequate line staffing. Ensure compliance to all rules, regulations, and policies. Immediately document, communicate and correct violations or unsafe conditions. Treat all direct reports equally with respect and compassion while adhering to Company policy.

Winnsboro, Sc

Managed recruitment, training, development and succession planning for electricaldepartment team in line with company best practices.Evaluated and managed performance of department team members, gave regularfeedback and executed dialogues, development plans and follow-ups.Implemented system analysis techniques for computer-driven equipment improvement andtroubleshooting.Navigated, modified, and maintained PLC/HMI/SCADA programs, particularly using RSLogixand RSView.Developed preventive maintenance programs to prevent electrical controls relatedbreakdowns.

Greater Atlanta Area

Aided in the startup and establishment of a 500,000 sq ft state-of-the-art contract packagingfacility, playing a critical role in defining operational blueprints and strategies from the groundup.Oversaw all engineering, maintenance, and reliability operations of the site, ensuring peakperformance and efficiency in all mechanical and electrical systems.Recruited, hired, and trained a high-performing team of technicians, emphasizing skills inelectro-mechanical troubleshooting and advanced PLC systems, cultivating a culture ofexcellence and dedication.Championed the design and implementation of production line integration, harnessingadvanced PLC and powered drive systems to optimize production speed, quality, andreliability.Established and monitored KPIs for equipment uptime, preventive maintenance adherence,and technician training efficacy, leading to a 20% reduction in unplanned downtimes withinthe first year.Collaborated with suppliers and equipment manufacturers to ensure best practices ininstallation, calibration, and maintenance were consistently applied across the facility.

Forest Park, Ga

Pioneered the startup of a an automated packaging line in Atlanta to cater to industry giantssuch as Coca-Cola and Clorox. Oversaw all operational facets, from machinery installation tostaff training, ensuring a seamless transition to full-scale production.Further expanded the company's contract packaging reach with the startup of a satelliteoperation in Chicago Heights, introducing an automated packaging line exclusively forCoca-Cola. This endeavor encompassed the acquisition, training, and management of acomprehensive workforce spanning logistics, production, and maintenance divisions.Strategically managed and optimized preventive maintenance schedules, reinforcing bestpractices in both the packaging and warehouse sectors, resulting in increased equipmentuptime and reduced downtimes for Atlanta operation.Championed compliance with AIB standards, becoming a vital asset in facility policy andadherence of policy.

Villa Rica, Ga

Troubleshoot and repair complete electro-mechanical systems of furniture manufacturing equipment.Create numeric programs for CNC saws and routers.Train new employees in safe warehouse work practices and machine operations.Aid in all other warehouse areas including shipping and receiving, assembly, and line set-ups.

Bs Computer Science W/Conc Data Analysis, Computer Science

Certificate, Digital Marketing, A

Gained essential fluency to succeed as a marketer in the digital age. Learned to be a growth-minded professional and entrepreneur, proven.

Associate Of Science - As, Industrial Engineering

Associate Of Science (A.S.), Electrical And Electronics Engineering

8D & Root Cause Analysis

Single Minute Exchange Of Die

Nfpa 70E