Richard Bauman's Location
Warren, Michigan, United States, United States
Richard Bauman's Contact Details
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About Richard Bauman
Started my career as a Manufacturing / Process Engineer & Technical Trainer. Over time, developed into a Quality / Supplier Quality Engineer realizing the importance of maintaining good, repeatable quality to sustain a thriving business. All throughout, have enjoyed helping companies be more successful.Most experiences have taken place during new product launch phases. APQP involvement has typically focused on suppliers providing compliant PPAP documentation & verifying sample parts are acceptable (when required). Involvement in supplier development (especially recently with medical suppliers), understanding the importance of why PPAP information (FMEA's, Capability Studies, GR&R's, etc.) is needed, how to generate it & how to maintain it moving forward.Have an equal amount of experience addressing nonconformities encountered through prompt issuance of CAPA's / SCAR’s / 8D's to ensure quick containment, using root cause analysis tools to quickly identify root cause(s) & verifying effective corrections are implemented and maintained. Work experience encompass a variety of duties including:• Quality & Supplier Quality Engineering• Process Engineering / Auditing• EU MDR / Product Launch Engineering• Supervision / Production Management• Training / Systems Integration
Richard Bauman's Current Company Details
Quality / Supplier Quality Engineer
Richard Bauman Work Experience Details
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Quality EngineerCw Bearing Usa Sep 2023 - Nov 2023• Short-term contract engineering support needed to help automotive company launch a new bearing product line & prep for upcoming IATF 16949 audit.• Top 3 areas of engineering support: Processes, Instructions & Document Control.• Process improvements involve updating CW’s Process Flow, PFMEA & Control Plan as well as various Inspection Checksheets to reflect current operating conditions.• Instruction improvements include updates/creation of various Work & Gaging Instructions to be placed in binders for personnel reference.• Start process of getting numerous uncontrolled documents updated & controlled. Propose new filename nomenclature for Document Control to make finding files process streamlined & user-friendly. Propose & begin transition of Document Control management from Engineering to Quality.
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Supplier Quality EngineerDetroit Thermal Systems, Llc Nov 2022 - Jun 2023Romulus, Mi, Us• Contracted to address supplier quality issues associated with launches of new HVAC systems for various Ford (F-150, Mustang, etc.) & other vehicle manufacturers.• Launch issues mainly address: 8D issuance to completion, PPAP submissions to approval & working with management teams as well as suppliers to resolve issues / complete tasks on time.• Attend/provide input in daily QA/SQA Team, MRB Cage & Program Launch review meetings.• Disposition suspect product, coordinate sort/rework activities & track costs involved as needed. • Work with personnel to sort, scrap, return & manage products as needed. -
Quality EngineerMagna International Dec 2021 - Aug 2022Aurora, Ontario, Ca• Contracted to oversee quality personnel inspecting components involved in the production launch of battery box components that comprise EV battery encloses for GMC’s Hummer EV.• Daily checks to ensure safety protocol, work instruction adherence & 5S policy compliance.• Designed / created work instructions & check sheets for ALL fixture gages used to check parts. • Trained personnel on proper use of fixture gage work instructions/check sheets. • Performed GR&Rs on fixture gages.• Worked with vendors to make adjustments/repairs on fixture gages as needed.• Created Weld Maps (Teardown Templates & Weld Health Charts) used to make offset changes needed to perfect robotic weld programming).• Participated in all weekly production meetings & offering suggestions on process improvements. -
Sr. Quality ConsultantAbbott Rapid Diagnostics (Formerly Alere) Jan 2021 - Nov 2021• Consultant helping Abbott requalify suppliers as part of remediation effort to maintain FDA & regulatory compliance. Review existing Supplier Files for completeness. Establish communication with suppliers as required to obtain missing or updated documentation such as Questionnaires, Quality Agreements, Non-Disclosure Agreements, etc. In addition, performed on-site as well as remote audits of suppliers who provide Abbott with high-risk product.• Worked with other team members to create & maintain Audit Schedule.• Helped newer team members quickly understand what’s needed & establish goals to achieve.• Submitted red-line suggestions to improve existing documentation to make more robust & agile.• Reviewed Approved Supplier List (ASL) & Approved Parts List (APL) for accuracy, obtained updated information for review & made corrections as needed.• Participated in daily / weekly status meetings to report progress address any quality concerns.
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Quality EngineerAmarican Axle Nov 2020 - Dec 2020• Short-term contract engineering support needed to help automotive stamping company respond to customer 8D’s by quickly identifying, containing & resolving quality issues.• Audited production process to verify compliance to established procedures & offered suggestions for process improvements to make quality system more robust / error-proof.• Trained personnel and conducted internal audits to verify improved process effectiveness.
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Quality EngineerZimmer Biomet Jul 2019 - Dec 2019• Created Manufacturing Summaries for production parts involved in the transition from EU MDD 93/42/EEC to meet EU MDR 2017/745 compliance requirements. Manufacturing Summaries define the specifications and materials to be used when handling and preparing product for transport throughout the manufacturing areas as well as procedures used to sanitize contact surfaces. Specifically, summaries include reference to applicable specifications, manufacturing processes & their validations, continuous monitoring, an itemized description and risk assessment of manufacturing materials (adjuvants) products are exposed to & final product testing information. • Provided Technical Documentation & General Safety and Performance Requirements (GSPR) information based on specifications provided in Annexes I, II and III of the EU MDR 2017/745.• Also created Manufacturing Summaries, Tech Doc’s & GSPR information for Zimmer’s sister plant in Riverside, MO.• Participated in weekly EU MDR meetings to address any manufacturing operations concerns.
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Quality / Supplier Quality EngineerSaf-Holland S.A. Sep 2018 - Apr 2019Bessenbach, Bavaria, De• Created, rewrote & continually improved work instructions, control plans, PFMEA’s, PPAP’s & in-process inspections. • Issued & responded to CAR’s, posting Quality Alerts, training personnel, poke-yoking various operations & working with SAF’s largest customer establishing a timeline to exiting CS2. • Participated in daily status & MRB meetings to address quality concerns.• Processed daily scrap reports for pareto charts, root cause analysis and inventory control.• Worked with management generating presentations depicting how company is controlling operations, continuously improving & on-track to achieving ISO/IATF certifications. -
Supplier Quality EngineerNypro, A Jabil Company Jan 2017 - Apr 2018St. Petersburg, Florida, Us• Reviewed & approved Medical Production Part Approval Packages (MPAP’s) submitted by vendors throughout launch of several types of Johnson & Johnson sterilization units used in hospitals worldwide. • Reviewed & approved MPAP’s (Medical Production Part Approval Packages) submitted by vendors for a new Johnson & Johnson product line (now Jabil’s largest line). • Issued 8D’s to suppliers for nonconforming issues & follow up to achieve successful resolution. MPAP as well as 8D requirements were new to most suppliers. Provided training as needed to help suppliers understand how to create/maintain required documentation & how to use root cause analysis tools to problem solve & achieve permanent corrective solutions. • Participated in daily status & MRB meetings to address quality concerns. • Reviewed PPAP’s & addressed quality issues involving various other Jabil product lines for Smith & Nephew, EES, John Deere, Arthrocare, Big Belly, Christie, Phoenix, Siemens, Stryker & others.• Issued & followed up on CAPA’s/8D’s to suppliers as needed. Worked closely with management, engineering & shop floor personnel to resolve internal quality issues as well. -
Supplier Quality EngineerPhilips Healthcare Sl Jun 2014 - Jan 2016Amsterdam, Noord-Holland, Nl• Reviewing & approving Supplier Product Qualification (SPQ) packages submitted from vendors throughout remediation re-launch of various iCT & MRI product lines. Philips voluntarily shut down production after FDA violation findings. SPQ packages (depending on risk level) contain first article, certs (material, RoHS), GR&R study, special process validation, control plan & FMEA.• Daily status meetings to address any quality and/or delivery issues associated with various supplier products.• Participated in MRB meetings & submitted 8D’s as needed to address quality issues. • 25% travel to supplier sites to provide on-site technical support & training as needed including several months spent at a gear supplier developing various complex gears used in medical units. SPQ & 8D requirements were new to most suppliers and often needed training on understanding how to generate/maintain required documentation & problem solve using root cause analysis tools to achieve permanent corrective fixes.• Continued on-site support and training until Philips eventually achieved FDA compliance & resumed production. -
Quality / Supplier Quality EngineerCnh Industrial Sep 2012 - Dec 2013• Reviewing & approving Initial Sample Inspection Reports (ISIR's) submitted from vendors throughout 5 new successful product line (heavy-duty bulldozer) launches. • Worked closely with management & engineering to quickly address & resolve quality issues which could affect the launches.• Issued 8D’s as needed to quickly resolve quality issues and ensure permanent corrections achieved.• Participated in daily launch & MRB meetings. • Represented quality on shop floor during assembly of first-build production units & participated in follow-up review meetings. Supervised ALL quality inspections. -
Supplier Quality EngineerCnh Industrial Apr 2010 - Dec 2011• Reviewing & approving Initial Sample Inspection Reports (ISIR's) submitted from vendors throughout 2 new successful product line (heavy-duty tractor) launches.• Worked closely with management and engineering to quickly address & resolve any quality issues which could affect the launches. • Issued 8D’s as needed to suppliers to quickly resolve quality issues and ensure good product. • Participated in daily launch & MRB meetings to address any quality issues associated with product. • Represented quality on the floor during assembly of first-build production units & participated in follow-up review meetings.• Submitted Layout Requests for new product sample submissions, addressed any quality issues found & worked with the supplier to get it permanently resolved.• Trained & supervised 4 additional quality engineers hired temporarily to help process ISIR's & meet launch deadlines.• In charge of generating all charts/graphs for quality manager to use in daily presentations.
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Quality / Supplier Quality EngineerTerex Corporation Feb 2008 - Dec 2009Norwalk, Ct, Us• Provided technical support to suppliers as needed to improve product & quality systems. • Investigated internal nonconformities and worked to error-proof internal mistakes.• Daily MRB meetings followed up with root cause investigations of both internal & external quality issues (working with suppliers) to achieve permanent corrective solutions. • Team leader conducting follow-up audits to verify corrective action effectiveness.• Team leader in numerous Kaizen events to improve efficiency in various departmental areas.• Generated all charts/graphs for quality manager to use in monthly quality meeting presentations. -
Launch Readiness Quality EngineerPlastech Automotive Mar 2007 - Dec 2007• Addressed & closed prevalent 8D’s, performed internal audits with other team members & implemented an improved, more robust quality system supporting a new product launch for Chrysler. • Trained & motivated employees on sustaining the improved quality system & how to maintain it after launch team leaves. • Conducted periodic follow-up audits to verify quality system implementation effectiveness.
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Operations Process / Supplier Quality EngineerProduct Action International Feb 2005 - Dec 2006• Performed on-the-job process analysis to facilitate continuous improvement and increase the robustness of inspection and rework processes in operations. • Worked on 8D follow-up involving proactive sort, rework, CS1&2 (GM) and 3CPR1&2 (Chrysler) projects at various OEM, sequencer & supplier locations. Offered technical support to quickly identify, contain & resolve quality issues using root cause analysis and various problem-solving techniques. Verified effectiveness before closing 8D’s.• Performed preventive risk assessments at various locations across SE Michigan involving critical, high-risk operations. Recommended improvements as needed.• Conducted internal audits to continuously improve quality systems and maintain ISO registration.• Conducted CS2 & 3CPR containment kickoff meetings at various Tier 1 & 2 automotive suppliers.• Provided engineering support/training on error proofing techniques, gage selection & use, fixtures and tools, inspection methods, standardized work, labeling, packaging & shipping.• Participated in team meetings with automotive, government & military personnel addressing various design & quality issues encountered during various product launches.
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Quality / Manufacturing Process EngineerDetroit Electro-Coatings Company, L.L.C. Mar 2003 - Dec 2004• Worked with quality team to design and develop operator work instructions and train new employees. Worked with customers to establish and manage new business, address qualities concerns, audit quality systems, implement improvements to maintain high quality. Oversaw installation/production launch of new Fanuc robotic cells welding studs onto Chrysler seat tubs.• Work instruction development, employee training, supervising, auditing, continuously improving the quality system & maintaining our ISO/QS-9000 certification.• Worked with operators, engineers, managers, subcontractors, suppliers, and customers in establishing APQP criteria for new product launches and to continuously improve processes, error-proof systems and achieve objectives.• Created and maintained PPAP’s (Process Flow Charts, FMEA’s, Control Plans, Capability Studies, etc.) and work instructions for all new product launches and active production parts. -
Process Engineer / Technical TrainerRaytheon Professional Services Consulting Co Ltd Feb 1999 - Dec 2002• Contracted to work for GM Engine Assembly Plant in Romulus, Michigan to help design and develop job aide operating and maintenance instructions for point-of-use locations and on a state-of-the-art intranet system—used by operators, engineers, and skilled trades to operate machines, minimize repair time & maintain continuous production. • Oversaw installation & launch of new (Comau-Pico) cylinder head assembly cell for GM engines. • Design /develop job aid operating and maintenance instructions for point-of-use locations.• Design /develop and deliver technical training (blueprint reading w/ GD&T interpretation, quality inspection tools / techniques, machine operation) to various personnel nationwide.• Conducted internal audits to continuously improve quality and maintain QS-9000 registration.
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Production Manager / Process Engineer / Technical TrainerFocus: Hope Sep 1994 - Dec 1998Detroit, Michigan, Us• Contracted to oversee cell installation and help manage the production launch of a GM exhaust manifold project in a new Tier-one facility. Responsibilities included meeting launch deadlines and production quotas as well as training, evaluating, managing, and disciplining new personnel added on as the project progressed. Supervised personnel across a 6-cell area. Cells typically contain 4 machine centers, 2 stand-alone CMM units, RGV controller, 9 candidates & team lead. • Designed / developed job aide operating / maintenance instructions for point-of-use locations. • Help establish new quality department & play key role in facility achieve QS-9000 certification. -
Process Engineer / Quality AuditorAkron Polymer & Therm-O-Link Wire Nov 1993 - Aug 1994• Contracted by several plastic injection companies to analyze production processes and generate reports offering solutions to improve quality, increase efficiency & cut costs by reducing waste.
Richard Bauman Skills
Six Sigma
Supplier Quality
Continuous Improvement
Ppap
Apqp
Quality Management
Supply Management
5s
Iso
Spc
Root Cause Analysis
Automotive
Kaizen
Manufacturing Engineering
Gd&t
Dmaic
Quality System
Lean Manufacturing
Fmea
Value Stream Mapping
Ts16949
Product Quality
Geometric Dimensioning And Tolerancing
Iso/ts 16949
Quality Auditing
Risk Assessment
Gr&r
Jit Production
8d Problem Solving
Isir's
Material Requirements Planning
Corrective And Preventive Action
Training And Development
Containment
Work Instructions
Document Control
Gm Foundations And Applications
Process Engineering
Product Launch
Production Management
Systems Integration
Continuous Process Improvement
Technical Writing
Richard Bauman Education Details
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Lawrence Technological UniversityProduction & Industrial Operations Management -
The University Of AkronAutomated Manufacturing Engineering Technology
Frequently Asked Questions about Richard Bauman
What is Richard Bauman's role at the current company?
Richard Bauman's current role is Quality / Supplier Quality Engineer.
What is Richard Bauman's email address?
Richard Bauman's email address is rs****@****hoo.com
What schools did Richard Bauman attend?
Richard Bauman attended Lawrence Technological University, The University Of Akron.
What skills is Richard Bauman known for?
Richard Bauman has skills like Six Sigma, Supplier Quality, Continuous Improvement, Ppap, Apqp, Quality Management, Supply Management, 5s, Iso, Spc, Root Cause Analysis, Automotive.
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