Richard D Rahn

Richard D Rahn Email and Phone Number

TRAINING AND COACHING FOR MIXED MODEL MANUFACTURING | DESIGN PERFECT VALUE STREAMS @ Lean Design Studio LLC
Boulder, CO, US
Richard D Rahn's Location
Boulder, Colorado, United States, United States
Richard D Rahn's Contact Details
About Richard D Rahn

“If you can’t describe what you are doing as a process, you don’t know what you’re doing.” – W. Edwards Deming. But even if you can describe it, does that mean that what you are doing was designed based on Lean principles?I took my first Lean workshop in 1989, fell in love with it, and have stayed with it ever since. I became a full-time Lean consultant in 1994, and have had the great opportunity to work with 100's of the world's best companies as a trainer and mentor. I estimate that I have trained over 10,000 Manufacturing and Industrial Engineers in Lean Design over the last 20 years. Here is some of our recent work at Leonardo Group Americas:The Lean Design Studio. We have hosted our rich collection of training and design tools online and made them available. Learn Work Flow Design and Material Flow Design in depth, and pursue certification. Get access to the Lean Design Simulator. Most importantly, reengineer your Value Streams using our training and roadmaps, with our live coaching.Partnership with Toyota. Toyota has been generous in opening up their facility to us for public workshops on Mixed Model Design. These 3-day events include tours of one of the best factories in North America, and an in-depth exploration of Lean Design. Lean Design Studio members will be able to attend virtual Toyota events.Books from Amazon. My first book, co-authored with Gerard Leone, was "Fundamentals of Flow Manufacturing", publishing in 2002. Since then I have co-authored six other books, including our source book "The Complete Guide to Mixed Model Line Design". Applying Lean to hospitals resulted in the book "Roadmap for the Lean Hospital".Working with Clients. Most of my work over the past 20 years has been on the factory floor, guiding companies in the implementation of Mixed Model Manufacturing. This continues to be an important part of my Lean work, including remote coaching being delivered through the Lean Design Studio platform.

Richard D Rahn's Current Company Details
Lean Design Studio LLC

Lean Design Studio Llc

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TRAINING AND COACHING FOR MIXED MODEL MANUFACTURING | DESIGN PERFECT VALUE STREAMS
Boulder, CO, US
Website:
leandesignstudio.com/about-linked
Employees:
1
Richard D Rahn Work Experience Details
  • Lean Design Studio Llc
    Training And Coaching For Mixed Model Manufacturing | Design Perfect Value Streams
    Lean Design Studio Llc
    Boulder, Co, Us
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  • Lean Design Studio Llc
    Training And Coaching For Mixed Model Manufacturing | Design Perfect Value Streams
    Lean Design Studio Llc Feb 2020 - Present
    ➤ Why Mixed Model Manufacturing (MMM)?● MMM is the method for designing production lines and Value Streams that can flow a family of similar but different products with maximum productivity, quality and minimum lead-time. ● MMM is a step-by-step methodology that can be applied for consistent results in any industry.Most Lean Specialists and Material Flow Specialists have not been trained in MMM. ● MMM is foundational, and responsible for 80%+ of the bottom-line benefits of Lean.● MMM eliminates the need for large-scale Kaizen efforts after implementation. ➤ Key Skills to Master: ● Mixed Model Line Design: Design the optimum and balanced work flow for a family of products, including buffer sizing, sequencing rules, operator flexibility.● Mixed Model Material Management: Design a Lean material delivery system, including optimum inventory quantities, pull systems, sequenced delivery, conveyance methods, containerization, workstation design.● Mixed Model Simulation Modeling. Computer modeling is an “electronic wind tunnel” that allows you to test your Value Stream designs prior to physical implementation. Modeling skills are highly important for MMM designers working in situations with high variability and high interdependencies.➤ How it works:● Learn Line Design, Material Management and Lean Simulation online.● Earn formal Certification in these subjects by completing a coached project and exam.● Follow the implementation roadmaps included in the STREAM and LINKED programs.➤ Expected outcomes:● Upgrade skills of Manufacturing Engineers, Material Flow Specialists, Lean Management.● Reduce risk by following a proven roadmap for Workflow and Material Flow design.● Achieve 80%+ of the bottom-line benefits of Lean in 12-16 weeks.➤ What others say:“At Toyota the skills of Lean Industrial Engineering (MMM) are assumed to be in place as a given. That’s why we don’t talk about it as much”. TPS Ambassador, Toyota Material Handling
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  • Stream Implementation Program
    Stream Mixed Model Workflow Design | Remote Coaching And Training | 16-Week Team Program
    Stream Implementation Program Jan 2019 - Present
    ➤ What is the STREAM Program?● STREAM is a combination learning and doing implementation program for up to 10 participants. ● Learn and apply Mixed Model Line Design in a target area of your factory.● Apply to non-manufacturing Value Streams.● Participants complete a course lesson, and then immediately apply it.Reengineer the target area in 12-16 weeks and achieve immediate results. ➤ Key Skills to Master: ● Mixed Model Line Design: Design the optimum and balanced work flow for a family of products, including buffer sizing, sequencing rules, operator flexibility.● Learn to document work in a process using proven industrial engineering methods and 21st century tools.● Calculate takt time and resources correctly, incorporating factors such as optionality, rework and scrap, and the impact of product mix.● Learn how to model a line design using simulation software, before a final CAD design is completed.➤ How it works:● Form a team of Manufacturing Engineers, Quality Engineers, Lean Specialists, Material Flow representatives, and Management representatives.● Complete the online course either as a team or individually at your own pace.● Following each lesson, complete the action items assigned for that lesson.Participate in weekly live Zoom meetings with Lean Design coaches, and also engage 24/7 via an online forum.● Plan to complete an implementation program within 12-16 weeks, depending on the size of the target area.➤ Expected outcomes:● Maximize the team learning experience of Manufacturing Engineers, Material Flow Specialists, Lean Management through learning by doing.● Gain immediate benefits by completing an implementation program simultaneously with the training.● Achieve 80%+ of the bottom-line benefits of Lean in 12-16 weeks fpr the target area.➤ What others say:“One of the best ME programs I've attended in my career. You helped me remember why it is so exciting to be an ME designing lines. ”. Manufacturing Engineer, Deere & Company
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  • Linked Material Flow Program
    Linked Material Flow Design | Designing Lean Material Delivery Systems | 16-Week Program
    Linked Material Flow Program Jan 2020 - Present
    ➤ What is the LINKED Program?● LINKED is a combination learning and doing implementation program for up to 10 participants. ● Learn and apply Mixed Model Material Management in a target area of your factory.● Goal: design an optimum material delivery system, including a Plan For Every Part, pull systems and Kanban, optimum containerization and conveyance, and workstation design.● Participants complete a course lesson, and then immediately apply it.● Reengineer the target area in 12-16 weeks and achieve immediate results. ➤ Key Skills to Master: ● Mixed Model Material Management: Design the optimum material delivery and storage for a target area of a factory.● Learn how to document work in a process using proven industrial engineering methods and 21st century tools.● Build team skills to be able to apply MMMM to other production lines quickly.➤ How it works:● Form a team of Material Flow specialists, Quality Engineers, Lean Specialists, Manufacturing and Management representatives.● Complete the online course either as a team or individually at your own pace.● Following each lesson, complete the action items assigned for that lesson.● Participate in weekly live Zoom meetings with Lean Design Studio coaches, and also engage 24/7 via an online forum.● Plan to complete an implementation program within 12-16 weeks, depending on the size of the target area.➤ Expected outcomes:● Maximize the team learning experience of Manufacturing Engineers, Material Flow Specialists, Lean Management through learning by doing.● Optimize inventory quantities, efficiency of material delivery, shortage-proof the line.● Achieve 80%+ of the bottom-line benefits of Lean in 12-16 weeks for the target area.➤ What others say:“Excellent! This is an excellent program that needs cross-functioned group participation (ops, ME, Material Flow, Supply Management, Supervisors). Excellent coach!” Wade Morrison, Manager, Material Flow Execution at John Deere
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  • Lean Certification Tracks
    Professional Certification In Lean Skills | Project Coaching | Certification Exam
    Lean Certification Tracks Jan 2019 - Present
    ➤ What is a Certification Program?● Three certification tracks: Mixed Model Line Design, Mixed Model Material Management, and Mixed Model Simulation Modeling. ● A series of online courses in each subject area will need to be completed.● A 120-question final exam will need to be successfully completed.● An implementation project will need to be submitted to a personal LDS coach.● The project can be student-defined, or provided by LDS if necessary.● The reward: completing a design project, formal certification and a diploma.➤ Key Skills to Master: ● Mixed Model Line Design: Data collection and validation, line design calculations, conceptual layout, simulation modeling, final mixed model design● Mixed Model Material Management: Build a complete Plan For Every Part (PFEP), calculate optimum inventory levels, design pull systems, determine containerization and conveyance methods.● Mixed Model Simulation Modeling: modeling Mixed Model designs, optimizing buffer quantities, apply balancing tools, developing sequencing rules, interpreting simulation output reports.➤ How it works:● Complete a series on online courses, approximately 20 hours of online course work.● Create an internal improvement project, or request a project from the Lean Design Studio.● Work with a coach from the LDS to successfully complete the project.● Pass a 120-question online exam.➤ Expected outcomes:● Lead Lean transformation projects in your company● Provide internal coaching for Kaizen events● Build expertise in model building.● Earn a professional certification in foundational Lean skills.
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  • Platform For Mixed Model Manufacturing
    Lean Design Studio Platform | All Things For Mixed Model Manufacturing | Lean Design Skill-Building
    Platform For Mixed Model Manufacturing Jan 2019 - Present
    ➤ What is the Lean Design Studio (LDS)?● LDS is an online repository of Mixed Model Manufacturing information, courses and tools.● LDS is structured as a membership site with various levels of membership available. There is a free introductory membership, a professional (paid) level, and options to pursue formal certification and to engage in implementation programs.● Included on the website is the Lean Design Simulator, a discrete-event simulation modeling engine that will allow you to test Value Stream designs prior to implementation. ➤ Key Skills to Master: ● Mixed Model Line Design: Design the optimum workflow. The flagship 10-hour course is included in the Professional membership. ● Mixed Model Material Management: Design the optimum material delivery and storage, including the creation of a Plan For Every Part. The flagship 8-hour course is included here at the Professional level.● Learn how to build simulation models of proposed designs, using a true discrete-event simulation modeling software included in the LDS.● Hone skills on advanced topics like use of buffers, sequencing, combining multiple flows, modeling Value Stream Maps.➤ How it works:● Membership in the Lean Design Studio can be achieved by either signing up for an individual membership, or by being a part of an implementation program team (STREAM or LINKED programs).● A month-to-month membership can be canceled at any time.● Live coaching from the Lean Design Studio staff.● All membership levels have access to the LDS Forum, when participants can post comments and questions, and share. ➤ Expected outcomes:● Maximize the team learning experience of Manufacturing Engineers, Material Flow Specialists, Lean Management through learning by doing.● Create a foundation for all of the other aspects of Lean: building a Lean culture, 5S, Hoshin Kanri, etc.● Achieve 80%+ of the bottom-line benefits of Lean in 12-16 weeks for the target area through the STREAM and LINKED programs.
  • Lean Design Simulator
    Simulation Modeling | Testing Value Stream Designs | Buffers | Sequencing Rules | Resources
    Lean Design Simulator Jan 2019 - Present
    ➤ What is the Lean Design Simulator?● We have created a powerful yet low-learning-curve simulation modeling engine that is hosted at the Lean Design Studio.● It is a full discrete-event software tool that is specifically designed to model Value Streams and production lines.● All data inputs and outputs are hosted in Excel worksheets, a tool that everyone already knows.● The Lean Design Simulator includes a 40-page User Guide and a series of training videos to get you up to speed quickly. ➤ Key Skills to Master: ● Learning what data is needed. The good news is that the data requirements map directly to the Mixed Model Manufacturing methodology.● Learn how to set up the data input Excel worksheet. Templates are provided to get you started.● Learn to run the models using the simulator engine. This is very easy...only 3 parameters are required.● Learn how to interpret the simulation results. This is a key piece of the process, and we’ve provided video training on how to do this.➤ How it works:● The Lean Design Simulator assumes that you have already created a Value Stream Map, and have converted that map to a Mixed Model Line Design.● Assuming that your Line Design data is available, build the input Excel workbook using our templates as a starting point.● Upload the data file to the Lean Design Simulation and run the model. This usually only takes a few seconds.● Download the results and analyze the throughput and resource utilization. Make changes to your data input model based on what you learned.● Rinse and repeat this cycle of experimentation and improvement, until you have met your design goals.➤ Expected outcomes:● Spending time with a well-designed model, and conducting a series of experiments to improve the model performance, will certainly improve your Line Design.● The goal is to eliminate the need for any major changes to the design once you bring the Lean Design live in the real world. Kaizen should not be a rework program!
  • Richard Rahn Employment History
    Current & Previous Positions
    Richard Rahn Employment History Jan 1981 - Present
    Employment History SummaryStorage Technology Corporation, Manager of International DistributorsBall Aerospace, Material ManagerJohn Costanza Institute of Technology, VP of Demand Flow ConsultingKiran Consulting Group, VP of Lean ConsultingLeonardo Group Americas LLC, President and Leader of Manufacturing Consulting
  • Schedule A Call
    Want To Learn More? | Schedule A Free Strategy Session With Me
    Schedule A Call Jan 2007 - Present
    Schedule a live session with me with the Calendly link here:https://calendly.com/rrahn/30min. Paste this link into your browser.I can answer any questions you have about the Lean Design Studio, including details about the STREAM and LINKED programs, how the Lean Design Simulator can be used, and what is included in the extensive course and information offerings.
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Richard D Rahn Skills

Lean Manufacturing Six Sigma Kaizen Process Improvement Operational Excellence Manufacturing Value Stream Mapping Continuous Improvement Business Process Improvement Operations Management Materials Management Supply Chain Management 5s Strategic Planning Leadership Manufacturing Operations Management Kanban Change Management Supply Chain Training Aerospace Management Consulting Root Cause Analysis Process Engineering Cross Functional Team Leadership Quality Management Supply Management Quality System Toyota Production System Iso Performance Improvement Balanced Scorecard Lean Management Industrial Engineering Mrp Key Performance Indicators Tqm Supply Chain Optimization Dmaic Erp Published Author Strategic Sourcing Business Transformation Business Process Mapping Logistics Manufacturing Operations Purchasing Automotive Tpm Lean Trainer/consultant

Richard D Rahn Education Details

  • University Of Colorado Boulder - Leeds School Of Business
    University Of Colorado Boulder - Leeds School Of Business
    Finance
  • Middlebury College
    Middlebury College
    Spanish And Economics

Frequently Asked Questions about Richard D Rahn

What company does Richard D Rahn work for?

Richard D Rahn works for Lean Design Studio Llc

What is Richard D Rahn's role at the current company?

Richard D Rahn's current role is TRAINING AND COACHING FOR MIXED MODEL MANUFACTURING | DESIGN PERFECT VALUE STREAMS.

What is Richard D Rahn's email address?

Richard D Rahn's email address is rr****@****oup.com

What is Richard D Rahn's direct phone number?

Richard D Rahn's direct phone number is +130381*****

What schools did Richard D Rahn attend?

Richard D Rahn attended University Of Colorado Boulder - Leeds School Of Business, Middlebury College.

What are some of Richard D Rahn's interests?

Richard D Rahn has interest in Leadership, Six Sigma, Customer Experience, Consulting, Supply Management, Lean, Lean Manufacturing, Simulation Modeling, Logistics, Poke Yoke.

What skills is Richard D Rahn known for?

Richard D Rahn has skills like Lean Manufacturing, Six Sigma, Kaizen, Process Improvement, Operational Excellence, Manufacturing, Value Stream Mapping, Continuous Improvement, Business Process Improvement, Operations Management, Materials Management, Supply Chain Management.

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