Development of a new product by reverse engineering on an existing equipment. Create a 3d model of all parts and assembly using Solidworks 2018. Create a sheet metal development drawing using solidworks sheet metal for laser cutting. Create a detailed drawing of all components. Use of Geometrical Dimensioning and Tolerances in the drawings. Creation of P&ID diagrams. Selection of a bought out components. Creation of bill of material. Calculation of basic cost of the equipment. Customization in the equipment as per customer requirements. Development of new variants in the equipment and standardization of all the parts. Modifications in the existing equipment to improve the performance and to meet customer requirements. Calculation of thermal expansion. Calculation of RPM and liner speed as per material flow requirement.

Checking the feasibility of the product as per input parameters given by customer. Calculations for selection of traction elements and drive components. Client interaction for technical discussion. Site study for space and other constrains, environmental conditions, checking process and application, Identify range of product Working on concept drawings. Selection of bought out items like bearing, gearbox, motor. Selection of hydraulic or Pneumatic system. Selection and mounting arrangements of instruments like speed sensor, temperature sensor, load cell. 3D modeling of the equipment Apply geometrical dimensioning and Tolerance for critical assembly. Process/part calculation, Part/ component design and Analysis of the critical parts. Selection of a manufacturing process based on application, ease of manufacturing and cost effective. Selection of a heat treatment for wear parts. Developing a prototype, taking trial and test for the improvements. Preparing checklist, operating procedures, operating instructions and installation and maintenance manuals of the equipment’s. Making of Marketing USP and Marketing arguments. Standardization of the component to optimize variants and to reduce time and repetitive work. Trace and correct errors in the equipment or a component. Finding out root cause of a problem, taking corrective and preventive action, making check list and SOP to eliminate repeat problems with the help of Kaizen. Making assembly tools as well as fixtures for various machines. Design of a spreader bars for lifting the equipment. Visited various industries like Cement plant, Power plant, Paper plant, Steel plant for technical support and to resolve on site problems related to the products. Give training on product about working principle, application to improve the product knowledge. Solve the technical and drawing related problems of team member.

Forging design of flanges, Automobile parts like shafts, gears, trunions, kegels etc. Design of draft angle, radius machining allowance based on the criticality of the component to achieve aligned grain structure. Design of die considering forging allowance, parting line, flash, billet size, no of impression. Using UG NX5 software for 3d modeling. Production Planning and Raw Material Procurement analysis. Planning production work flows.