Rob Gibbs Email and Phone Number
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37 years of engineering experience with increased leadership responsibilities which include Initial Concept, Design & Development, Manufacturing, Testing, Project Management and multiple Vehicle Launches both domestic and international. 16 years of leadership experiences at the Senior and Mid Level Management. 2 year Expat work assignment as an Engineering Manager for Closures at the Fiat plant in Betim, Minas Gerais, Brazil. This was an amazing experience for me and my family. It really helped develop my leadership skills.My Product Development Leadership & Design Responsible status has afforded me the opportunities to influence robust designs, guide and empower my teams to make informative, data driven decisions that influence a positive outcome for our customers.
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Senior Manager Engineering Design Closures And Chassis DevelopmentHyundai America Technical Center, Inc. (Hatci)Detroit, Mi, Us -
Senior Manager Engineering Design ClosuresHyundai America Technical Center, Inc. (Hatci) Apr 2023 - PresentSuperior Township, Mi, UsEngineering Design management and team leadership. Driving designs, mentoring and team building. -
Sr Engineering Manager - Side ClosuresRivian Jun 2022 - Apr 2023Irvine, Ca, Us•Lead R1T & R1S Closures Structures product ramp and profitability drive at the Rivian Assy Plant, Normal, IL. •Lead development of New Side Door Hang Fixtures for BIW Line to improve Fits, Quality, and through-put. • Responsible for Design Change Management Approvals through Enovia System. Create and presented Root Cause/Containment/Long Term Fix 1 pagers to Sr Executive Leadership. •3D Design Validation and Virtual investigations through CATIA V6. •Manage 9 Closures Mechanical Design Engineers (MDE) and CAD Design Engineers (DE) in three time zones, UK, Michigan/South Carolina, and California. •Lead and mentor on site Closures Resident and Trail Engineers at the plant in Normal, IL. •Hire/Mentor exceptional Mechanical Design Engineers, then help them develop towards their career goals. •Promotions - 3 MDE’s to Mangers, 1 Trail Engineer to Staff MDE and various other Staff Engineers to Senior Staff Engineers. •Lead development discussion with cross function teams for GEN 2 Gear Tunnel including Studio, manufacturing, suppliers, purchasing, process and TPM teams. •Select manufacturing processes, joining and construction methods for robust designs using new and develop technologies. •Lead team in Root Cause analysis, 24hr issue containment, validation, and issue resolution through Jira RC system. •CSI cost, weight and investment savings (on goal to exceed my 2023 target ave $75/vehicle with ideas I already generated @ $135). •Lead team in supplier selection for new R1 Peregrine products. •“Hands on” support at local Michigan suppliers for product sign off, urgent production builds, issue resolution. •Develop innovation ideas for future Side Closure products. •Chair and administer VP Level twice weekly Design Review. •Define innovative use of materials, adhesives, latching, hinging and part joining processes. •Data driven decision making with analysis from CAE, Crash and Impact teams, Scan Data, Measurement Data, run charts, production, and physical prototype trials. -
Sr. Engineering Manager – R1T & R1S All Closures – Structures (12/21 – 06/22)Rivian Dec 2021 - Jun 2022Irvine, Ca, Us• Responsible for design, development, testing, issue resolution and launch of R1T & R1S Hood, Fender, Side Doors, Gear Tunnel, Tailgate, Liftgate and Dropgate.• Lead team in Root Cause analysis, 24hr issue containment, validation, and issue resolution through Jira RC system for All Closures – Structures.• Visited Supplier plants to validate and buy off build processes, review run data, review fixtures, confirm detail & assembly datum schemes were being used.• Validate Plant Assembly tooling, Check Fixtures and Ring Gauges were to defined datum scheme and spec.• Lead diverse team of 22 MDE’s, CAD DE’s and Resident Engineers (RE) across four time zones, UK, Michigan/South Carolina, Illinois, and California.• Hire, mentor exceptional Mechanical & Design Release Engineers, then helped them develop towards their career goals with weekly 1:1’s, quarterly performance reviews and yearly compensation/promotion reviews.• Hire, manage and when required lay off contract and consultant staff, approving contracts and hours worked.• Interview, hire and mentor Tail Engineers (Graduate Engineer program), approve rotations and track progress.• Worked extensively with one DRE who I put on a PIP (Personal Improvement plan) for 5 months, tried to guide and mentor with weekly reviews, created a very detailed improvement guideline but after no improvement finally worked with HR to remove the DRE from the company.• Created and presented Root Cause/Containment/Long Term Fix 1 pagers to Sr Executive Leadership.• Met program timing for releases on for all programs.• Responsible for approval of product design changes in Enovia. • 3D Design Validation and virtual investigations through CATIA V6. • Chair and administer VP of Body Engineering twice weekly Design Review. -
Sr. Eng. Manager – R1T, R1S, R1X & R1S Sport Front & Rear Closures – Structures (08/20 – 12/21)Rivian Aug 2020 - Dec 2021Irvine, Ca, Us• Lead diverse team of 12 MDE’s & CAD DEs across three time zones, UK, Michigan/South Carolina, and California. •Lead R1T & R1S Front & Rear Closures Structures initial launch and product ramp at the Rivian Assy Plant, Normal, IL. •Lead team in Root Cause analysis, 24 hr. issue containment, validation, and issue resolution through Jira RC system for Front & Rear Closures – Structures. •Develop testing targets from DVP&R, supported on-site testing at Michigan Testing facilities. •Hire/Mentor exceptional Mechanical & Design Release Engineers, then helped them develop towards their career goals with weekly 1:1’s, quarterly performance reviews and yearly compensation/promotion reviews. •Hire and manage contract and consultant staff, approving contracts and hours worked. • Lead development of R1X Swinggate Design, material and assembly process selection, supplier integration, innovative designs with cross functional team management. •Lead the R1S Sport Initial Liftgate Development, material and assembly process selection, supplier integration, innovative designs with cross functional team leadership. •Lead development of initial Ped Pro Hood design to meet IHS & NCAP standards. •Chair and administer VP of Body Engineering twice weekly Design Review. •Met program timing for release on for all programs. •Responsible for approval of product design changes in Enovia. •3D Design Validation and investigations through CATIA V6. -
Advanced Development Lead – All Closures Structures - Core (03/20 – 08/20)Rivian Mar 2020 - Aug 2020Irvine, Ca, Us• Creation of Closures Structures RDS (Rivian Design Standards) documents for Joining Processes, Hemming, Paint Quality, Standard Material Gauge Selection. •Creation of All Closures initial DVP&R documentation for Durability Testing and CAE analysis targets. • Lead team in creation of RTS (Rivian Testing Standards) based on DVP&R documentation. • Creation of New Innovation Closures Technology Roadmap for future Closures products. •Vehicle Benchmarking for Closures Structures. •Support with DFMEA creation. •Worked with industry experts and suppliers to investigate other methods of forming & joining panels – Magnetic Pulse Welding, Magnetic Pulse Crimping, Mash Welding, Rheocasting, Investment Casting, Thixo-Molding. -
Manager & Development Lead - ClosuresFca Fiat Chrysler Automobiles Apr 1996 - Mar 2020London, England, GbProduct Engineering: Cradle to Grave Design, Development, Testing & Launch • Supervisor – Development Lead – DT Multi-Function Tailgate, RU Sliding Doors (07/17 - 03/20)• Manager – Design Responsible - BIW Closures & Hardware, Betim, Brazil (06/15 - 07/17)• Supervisor – Development Lead – BIW Liftgates (RU, WK, KL) (07/12 - 06/15)• Supervisor – Advanced Development Lead – All Hoods & Fenders (01/11 - 07/12)• Supervisor – Launch Lead – BIW Closures (Fiat 500) Toluca, Mexico (03/10 - 01/11)• Supervisor – Dev/Launch Lead - BIW Closures 09DS WTAP, (MI) (04/09 - 03/10)• Supervisor – Dev/Launch Lead - BIW Closures 09DS, SLNAP (MO) (01/08 - 04/09)• Supervisor - Dev/Launch Lead – BIW Closures 07JK, TNAP, (OH) (10/05 - 12/07)• Product Release Engineer – BIW/Body DR, DH, M80/1, NB, ND, HB (04/96 - 10/05) -
Product Release Engineer - Body Structures & ClosuresD.E.C.S Aug 1994 - Apr 1996• Product Release Engineer – Body AB Van, Hemel Hempstead, UK (08/94 - 04/96) CAD modelling, Engineering Design, Development and Change Management
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Concept & Product Release Engineer - Cad Closures & StructuresPenbarley Designs Mar 1990 - Aug 1994• CAD Concept modelling & Manufacturing - Closures & Structures Product Release Engineer - Body - Electric Vehicle - Russelsheim, Germany (11/92 - 08/94) • Concept Design Engineer - Body & Interior – Rover, Land Rover, Ford (03/90 – 08/92)
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Manufacturing Product EngineerAshfen Sep 1986 - Mar 1990Product creation - BIW Panels, Brackets and Assemblies.Tooling aids and Fixtures.Welding, Forming, all forms of manufacturing BIW parts.
Rob Gibbs Skills
Rob Gibbs Education Details
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University Of BedfordshireMechanical Engineering
Frequently Asked Questions about Rob Gibbs
What company does Rob Gibbs work for?
Rob Gibbs works for Hyundai America Technical Center, Inc. (Hatci)
What is Rob Gibbs's role at the current company?
Rob Gibbs's current role is Senior Manager Engineering Design Closures and Chassis Development.
What is Rob Gibbs's email address?
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What schools did Rob Gibbs attend?
Rob Gibbs attended University Of Bedfordshire.
What skills is Rob Gibbs known for?
Rob Gibbs has skills like Biw.
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