Rob Coatney Email and Phone Number
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I have had a lifelong interest in aviation, propulsion, and engineering -- ever since I first used CAD at the age of 14 to design and build a radio-controlled airplane.I am specialized in UAV-related aero/mechanical engineering, but I also have a wide range of knowledge and experience working with many types of devices and machines.Favorite Quotes:"Would those saying "It Can't Be Done" please keep out of the way of Those Doing It." - unknown"Simplicate and add lightness." - William Bushnell Stout, designer of the Ford TrimotorSKILL SETS:CAD:Creo/Pro-Engineer, SolidWorks, AutoCAD (30 years all 2D CAD), DraftSightAerodynamic Analysis:Xfoil, Xrotor, XFLR5, blade element analysis, wind tunnel testAircraft Design:Applied aero, aircraft configuration design, VTOL aircraft design, UAV designUAV Flight Control and Operations:Flight test, Part 107 certified drone pilot, Pixhawk 2.1/Cube, ArdupilotPrototyping and Production Methods:TIG and oxyfuel Welding, 3D printing, composite tooling design and fabrication, prepreg carbon fiber molding, RTM carbon fiber molding, vacuum infusion molding, carbon fiber parts, vacuum bagging, paint-in-mold parts production, manual lathe, manual millAircraft Propulsion:Variable pitch propeller design, propeller optimization (blade element analysis), propulsion acoustics, cooling system design, fuel system designOther:Designing, building, and flying radio-controlled airplanes (30 years), building and flying radio-controlled helicopters (6 years), student pilot (60 hours total, 15 hours solo), sailing yacht steering systems, sailing yacht appendage design, sailing yacht keel design
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Founder, Aero EngineerBantam Aero, LlcWhite Salmon, Wa, Us -
Mechanical Design EngineerSwarm Aero Oct 2023 - Present -
Lead Aero/Mechanical EngineerZepher Flight Labs, Inc Oct 2019 - Oct 2023- Designed almost all airframe parts and tooling (carbon fiber, CNC metal, and 3D printed) for the “Z1” – a 55 pound, hydrogen fuel cell powered, VTOL, sUAS built for ARL/USASOC. - Built, programmed, and test flew a prototype with open-source Ardupilot software running on Cube Orange. (Other Z1s flying closed source software/hardware)- Performed Solidworks modeling, Weight & Balance, designed highly manufacturable prepreg carbon fiber airframe parts, designed manufacturable 2-part aluminum bladder molds, designed/prototyped/tested multiple variable pitch propellers.- Analysis included Xfoil, Xrotor, XFLR5, Xplane, conventional aero analysis and optimization.- Managed custom airfoil design development, custom carbon fiber propeller blade manufacturing, and custom Type 4 hydrogen COPV design and manufacture.- Developed concept of operations, packaging concepts, and delivered multiple long technical briefings to ARL/USASOC customers and fielded questions.- Selected motors, ESC’s, servos, H2 fuel cells, H2 electrolyzers, H2 compressors.- Performed many other tasks including creation of the part numbering system, company standard operating procedures, and server file organization structure.
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Aerospace EngineerZepher Inc Jul 2018 - Oct 2019Bingen, Washington, Us -
Project Manager And Aero/Mech EngineerZepher Inc Mar 2015 - Jul 2018Bingen, Washington, UsContract engineeringRapid prototypingContract manufacturing supportProject ManagementCustomer supportNotable projects:- Designed hard tooling and production methods for Silent Falcon UAS and led LRIP fabrication effort of first 10 carbon fiber airframes using RTM and VARTM molding methods.- Designed hard tooling for new version of prepreg fiberglass winglets for the Scaneagle UAS.- Subcontracted to assist on the Airbus A³ Vahana eVTOL project. Designed many CNC metal and plastic parts and assemblies as well as a few sets of hard tooling for prepreg parts. -
Engineering Consultant_ Feb 2014 - Mar 2015SolidWorks CAD modeling.Rapid Prototyping.Composites work.
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Aero/Mech EngineerAerovel Corporation Sep 2010 - Feb 2014Worked with the Flexrotor VTOL unmanned aircraft design team.SolidWorks modelingAutoCAD drawingsDesign and fabrication of automated and non-automated landing rigsDesign and fabrication of carbon fiber partsDesigned CNC milled composite toolingHand-built composite tooling.Designed and fabricated test fixturesWind tunnel testWeight calc & BalanceFuel system design and fabricationRapid prototypingTIG weldingFlight test
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Design EngineerFarr Yacht Design 2008 - 2009Annapolis, Maryland, UsExtensive Pro-E modelingAutoCAD drawingsDesigned rudders, steering systems, assorted mechanical parts for production cruising yachts and high-end carbon fiber racing yachts.Weight CalcsDesigned keel and rudder modificationsConfirmed structural compliance with ISO and ABS standards -
Aeronautical EngineerFrasca International, Inc. Jan 2008 - Apr 2008Urbana, Illinois, UsWriting flight test reports and modifying C++ code for professional flight simulators. -
Yabah Crew LeaderSoutheast Alaska Guidance Association Apr 2007 - Sep 2007Crew Leader for the Young Alaskans Building Affordable Housing Program. Supervised crew of 10 while they learned construction skills and earned their GED's.
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Trail Crew LeaderTrail Mix Inc. May 2004 - Aug 2004Supervising trail construction crews. Bridge building. Maintaining and operating heavy equipment. Operating, maintaining, and rebuilding chainsaws and other power equipment. Minor welding repairs. Ensuring safe crew practices.
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Trail Crew LeaderTrail Mix Inc May 2002 - Nov 2002Supervising trail construction crews. Bridge building. Maintaining and operating heavy equipment. Operating, maintaining, and rebuilding chainsaws and other power equipment. Minor welding repairs. Ensuring safe crew practices.
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Americorps MemberSoutheast Alaska Guidance Association Mar 1999 - Nov 2000Completed 2 terms as an Americorps member. Duties included mentoring "at-risk" youth, operating and maintaining chainsaws and equipment, supervising work crews.
Rob Coatney Skills
Rob Coatney Education Details
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University Of Illinois Urbana-ChampaignAerospace Engineering -
Western Illinois UniversityMath
Frequently Asked Questions about Rob Coatney
What company does Rob Coatney work for?
Rob Coatney works for Bantam Aero, Llc
What is Rob Coatney's role at the current company?
Rob Coatney's current role is Founder, Aero Engineer.
What is Rob Coatney's email address?
Rob Coatney's email address is ro****@****inc.com
What is Rob Coatney's direct phone number?
Rob Coatney's direct phone number is +141026*****
What schools did Rob Coatney attend?
Rob Coatney attended University Of Illinois Urbana-Champaign, Western Illinois University.
What are some of Rob Coatney's interests?
Rob Coatney has interest in 3d Printing, 10 Solo, Welding, Chess, Rebuilding Motorcycles, Sailing, Hiking, Flight Simulators, Student Pilot, Jeeps.
What skills is Rob Coatney known for?
Rob Coatney has skills like Aerospace, Aerodynamics, Pro Engineer, Solidworks, Autocad, 3d Printing, Composites, Composite Tooling, Vacuum Infusion, Vacuum Bagging, Welding, Cad.
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