Rob Coatney

Rob Coatney Email and Phone Number

Founder, Aero Engineer @ Bantam Aero, LLC
White Salmon, WA, US
Rob Coatney's Location
White Salmon, Washington, United States, United States
Rob Coatney's Contact Details
About Rob Coatney

I have had a lifelong interest in aviation, propulsion, and engineering -- ever since I first used CAD at the age of 14 to design and build a radio-controlled airplane.I am specialized in UAV-related aero/mechanical engineering, but I also have a wide range of knowledge and experience working with many types of devices and machines.Favorite Quotes:"Would those saying "It Can't Be Done" please keep out of the way of Those Doing It." - unknown"Simplicate and add lightness." - William Bushnell Stout, designer of the Ford TrimotorSKILL SETS:CAD:Creo/Pro-Engineer, SolidWorks, AutoCAD (30 years all 2D CAD), DraftSightAerodynamic Analysis:Xfoil, Xrotor, XFLR5, blade element analysis, wind tunnel testAircraft Design:Applied aero, aircraft configuration design, VTOL aircraft design, UAV designUAV Flight Control and Operations:Flight test, Part 107 certified drone pilot, Pixhawk 2.1/Cube, ArdupilotPrototyping and Production Methods:TIG and oxyfuel Welding, 3D printing, composite tooling design and fabrication, prepreg carbon fiber molding, RTM carbon fiber molding, vacuum infusion molding, carbon fiber parts, vacuum bagging, paint-in-mold parts production, manual lathe, manual millAircraft Propulsion:Variable pitch propeller design, propeller optimization (blade element analysis), propulsion acoustics, cooling system design, fuel system designOther:Designing, building, and flying radio-controlled airplanes (30 years), building and flying radio-controlled helicopters (6 years), student pilot (60 hours total, 15 hours solo), sailing yacht steering systems, sailing yacht appendage design, sailing yacht keel design

Rob Coatney's Current Company Details
Bantam Aero, LLC

Bantam Aero, Llc

View
Founder, Aero Engineer
White Salmon, WA, US
Website:
bantam.aero
Employees:
1
Rob Coatney Work Experience Details
  • Bantam Aero, Llc
    Founder, Aero Engineer
    Bantam Aero, Llc
    White Salmon, Wa, Us
  • Swarm Aero
    Mechanical Design Engineer
    Swarm Aero Oct 2023 - Present
  • Zepher Flight Labs, Inc
    Lead Aero/Mechanical Engineer
    Zepher Flight Labs, Inc Oct 2019 - Oct 2023
    - Designed almost all airframe parts and tooling (carbon fiber, CNC metal, and 3D printed) for the “Z1” – a 55 pound, hydrogen fuel cell powered, VTOL, sUAS built for ARL/USASOC. - Built, programmed, and test flew a prototype with open-source Ardupilot software running on Cube Orange. (Other Z1s flying closed source software/hardware)- Performed Solidworks modeling, Weight & Balance, designed highly manufacturable prepreg carbon fiber airframe parts, designed manufacturable 2-part aluminum bladder molds, designed/prototyped/tested multiple variable pitch propellers.- Analysis included Xfoil, Xrotor, XFLR5, Xplane, conventional aero analysis and optimization.- Managed custom airfoil design development, custom carbon fiber propeller blade manufacturing, and custom Type 4 hydrogen COPV design and manufacture.- Developed concept of operations, packaging concepts, and delivered multiple long technical briefings to ARL/USASOC customers and fielded questions.- Selected motors, ESC’s, servos, H2 fuel cells, H2 electrolyzers, H2 compressors.- Performed many other tasks including creation of the part numbering system, company standard operating procedures, and server file organization structure.
  • Zepher Inc
    Aerospace Engineer
    Zepher Inc Jul 2018 - Oct 2019
    Bingen, Washington, Us
  • Zepher Inc
    Project Manager And Aero/Mech Engineer
    Zepher Inc Mar 2015 - Jul 2018
    Bingen, Washington, Us
    Contract engineeringRapid prototypingContract manufacturing supportProject ManagementCustomer supportNotable projects:- Designed hard tooling and production methods for Silent Falcon UAS and led LRIP fabrication effort of first 10 carbon fiber airframes using RTM and VARTM molding methods.- Designed hard tooling for new version of prepreg fiberglass winglets for the Scaneagle UAS.- Subcontracted to assist on the Airbus A³ Vahana eVTOL project. Designed many CNC metal and plastic parts and assemblies as well as a few sets of hard tooling for prepreg parts.
  • _
    Engineering Consultant
    _ Feb 2014 - Mar 2015
    SolidWorks CAD modeling.Rapid Prototyping.Composites work.
  • Aerovel Corporation
    Aero/Mech Engineer
    Aerovel Corporation Sep 2010 - Feb 2014
    Worked with the Flexrotor VTOL unmanned aircraft design team.SolidWorks modelingAutoCAD drawingsDesign and fabrication of automated and non-automated landing rigsDesign and fabrication of carbon fiber partsDesigned CNC milled composite toolingHand-built composite tooling.Designed and fabricated test fixturesWind tunnel testWeight calc & BalanceFuel system design and fabricationRapid prototypingTIG weldingFlight test
  • Farr Yacht Design
    Design Engineer
    Farr Yacht Design 2008 - 2009
    Annapolis, Maryland, Us
    Extensive Pro-E modelingAutoCAD drawingsDesigned rudders, steering systems, assorted mechanical parts for production cruising yachts and high-end carbon fiber racing yachts.Weight CalcsDesigned keel and rudder modificationsConfirmed structural compliance with ISO and ABS standards
  • Frasca International, Inc.
    Aeronautical Engineer
    Frasca International, Inc. Jan 2008 - Apr 2008
    Urbana, Illinois, Us
    Writing flight test reports and modifying C++ code for professional flight simulators.
  • Southeast Alaska Guidance Association
    Yabah Crew Leader
    Southeast Alaska Guidance Association Apr 2007 - Sep 2007
    Crew Leader for the Young Alaskans Building Affordable Housing Program. Supervised crew of 10 while they learned construction skills and earned their GED's.
  • Trail Mix Inc.
    Trail Crew Leader
    Trail Mix Inc. May 2004 - Aug 2004
    Supervising trail construction crews. Bridge building. Maintaining and operating heavy equipment. Operating, maintaining, and rebuilding chainsaws and other power equipment. Minor welding repairs. Ensuring safe crew practices.
  • Trail Mix Inc
    Trail Crew Leader
    Trail Mix Inc May 2002 - Nov 2002
    Supervising trail construction crews. Bridge building. Maintaining and operating heavy equipment. Operating, maintaining, and rebuilding chainsaws and other power equipment. Minor welding repairs. Ensuring safe crew practices.
  • Southeast Alaska Guidance Association
    Americorps Member
    Southeast Alaska Guidance Association Mar 1999 - Nov 2000
    Completed 2 terms as an Americorps member. Duties included mentoring "at-risk" youth, operating and maintaining chainsaws and equipment, supervising work crews.

Rob Coatney Skills

Aerospace Aerodynamics Pro Engineer Solidworks Autocad 3d Printing Composites Composite Tooling Vacuum Infusion Vacuum Bagging Welding Cad Mechanical Engineering Aircraft Uav Flight Test Aircraft Design Matlab Testing Xfoil Engineering Systems Engineering

Rob Coatney Education Details

  • University Of Illinois Urbana-Champaign
    University Of Illinois Urbana-Champaign
    Aerospace Engineering
  • Western Illinois University
    Western Illinois University
    Math

Frequently Asked Questions about Rob Coatney

What company does Rob Coatney work for?

Rob Coatney works for Bantam Aero, Llc

What is Rob Coatney's role at the current company?

Rob Coatney's current role is Founder, Aero Engineer.

What is Rob Coatney's email address?

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What is Rob Coatney's direct phone number?

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What schools did Rob Coatney attend?

Rob Coatney attended University Of Illinois Urbana-Champaign, Western Illinois University.

What are some of Rob Coatney's interests?

Rob Coatney has interest in 3d Printing, 10 Solo, Welding, Chess, Rebuilding Motorcycles, Sailing, Hiking, Flight Simulators, Student Pilot, Jeeps.

What skills is Rob Coatney known for?

Rob Coatney has skills like Aerospace, Aerodynamics, Pro Engineer, Solidworks, Autocad, 3d Printing, Composites, Composite Tooling, Vacuum Infusion, Vacuum Bagging, Welding, Cad.

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