Robert Casoni Email and Phone Number
Highly experienced and results-driven Senior Quality Manager, Operations and Project Manager with a proven track record of optimizing processes, operational efficiency and implementing systems that ensure quality standards across diverse projects, surpassing complex technical, performance and cost objectives. I have successfully led cross-functional teams to deliver projects on time and within budget while maintaining quality standards. I excel in identifying root causes, areas for enhancement and devising strategic plans to streamline operations, reduce costs, and enhance overall productivity. I specialize in developing and implementing comprehensive business systems, including ERP and QMS as well as setting up automated data collection and reporting systems to drive data-driven decision-making. As a dynamic leader, I foster collaborative work environments, motivate teams to exceed expectations, and cultivate a culture of continuous improvement. My strong communication skills enable me to effectively liaise with stakeholders at all levels, ensuring alignment with project objectives and driving consensus towards achieving goals. Expertise in:• Quality Management Systems | ISO 9001 Lead Auditor • ERP Systems Implementation | Business Process Development • APQP (Advanced Product Quality Planning | PPAP (Production Part Approval Process) • Continuous Improvement Six Sigma (PDCA / DMAIC / DMADV) | Statistical Process Control (SPC) | DOE | ANOVA• Problem Solving - Closed Loop Corrective Action / Preventative Action (CAPA) with Root Cause Analysis• Cost of Quality (COQ / COPQ)I am committed to driving sustainable growth and delivering superior results with every project I undertake. Also, I am open to new challenges and opportunities to leverage my skills and expertise in advancing organizational objectives and driving continuous improvement initiatives. Let’s connect to explore how I can contribute to your organization’s success.
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Operations Manager And Program ManagerNanocomp Technologies IncManchester, Nh, Us
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Operations Manager And Program ManagerNanocomp Technologies Inc 2021 - PresentMerrimack, New Hampshire, United StatesDrove projects in R&D, Production, and IT and simultaneously managed operations and quality assurance on a day-to-day basis. Executed short term deliverables and championed longer term improvements in areas including metrology accuracy, effectiveness of reporting, adoption of new technology, product performance and customer satisfaction. Based on success, selected to lead these multiple functions for this engineering, research and complex manufacturing division.Selected accomplishements:• Privileged to lead a cross-functional team of scientists, engineers, technicians, and outside contractors for multi-year NASA development contracts to invent new technologies, develop new processes and design / build new equipment, producing the world’s strongest carbon nanotube fibers at scale meeting or exceeding all contract deliverables, resulting in additional contracts and funding from NASA.• Led continuous improvement team efforts to improve quality, machine utilization and process efficiency including use of lean manufacturing techniques where applicable.• Oversaw successful implementation of extensive critical cybersecurity controls, ensuring compliance with NIST standard 800-171. -
Quality And Systems ManagerNanocomp Technologies Inc 2010 - 2021Merrimack, New Hampshire, United StatesImplemented the key business systems and processes from the "ground up" while simultaneously driving product and process qualifications and improvements and interfacing directly with customers.Selected accomplishments:• Documented and implemented key business processes establishing an ISO 9001 compliant Quality Management System.• Led selection and implementation of company’s first and current ERP system (SyteLine), including selecting and leading a cross-functional “Core Team” with successful system “go live”.• Led selection and company-wide implementation of DataMetrics SQL database for real-time SPC / SQC data collection and reporting of in-process and final inspection, test, and production data.
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Plant Manager – New China Factory StartupAavid Thermalloy, Llc 2009 - 2010Shanghai, ChinaLed the successful startup of Aavid's new Shanghai factory including facilities preparation, equipment procurement, setup and qualification along with staffing, training, systems implementation and product qualifications working directly with key customers and suppliers.Selected accimplishments:• Managed the selection, procurement, installation & qualification of new factory equipment for over a dozen key processes allowing the factory to successfully begin production.• Implemented the Quality Management System leading to the successful ISO 9001:2000 certification by Lloyd’s registrar for the new Shanghai factory.• Worked directly with customers, sales & engineering to qualify new products and to transfer production of existing products for over 100 different part numbers.
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Engineering & Quality Services ManagerAavid Thermalloy, Llc 2006 - 2009Laconia, New Hampshire, United StatesProvided day-to-day leadership for the following functions while working to continuously improve systems and reduce costs: New Product Quoting (Cost Estimating) & Commercialization (Design Review & Eng. Release) Process Innovation Engineering, Manufacturing Engineering & Continuous Improvement CNC & CMM Programming Tooling & Die Design, Manufacture & Maintenance Quality Engineering, Document Control, Inspection & TestSelected accomplishments:• Led the new Oracle ERP system configuration, setup & implementation for the Engineering and Quality System modules leading to the successful launch of the new global ERP system. Later, worked directly with IT to lead the Oracle ERP system implementation in the new Shanghai factory.• Led & facilitated a cross-functional Continuous Improvement Team to reduce the overall cycle time to commercialize new products by more than 20% (including sample & prototype orders).
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Senior Quality Engineer For North AmericaAavid Thermalloy, Llc 2004 - 2006Concord, New Hampshire, United StatesSelected accomplishments:• Instituted Statistical Process Controls in all six of Aavid’s North American manufacturing facilities including documented reaction plans and automated data collection systems (Quantum). • Worked Directly with Customers and Aavid’s Project Engineers on the Launch of New Products representing over $50 Million in annual revenues (Intel, Dell, Schlumberger, Siemens, Cienna, Sun).
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Quality Systems Project EngineerAavid Thermalloy, Llc 2003 - 2006Concord, New Hampshire, United StatesCoordinated all the ISO 9001 Lloyd’s registrar audits with passing results for Aavid’s Mexico, Canada & USA facilities including travelling to each facility to support the audits as needed.Selected accomplishment:• Led the system improvement & implementation efforts in Aavid’s DongGuan, China factory to support Aavid’s largest customer, Dell, and successfully secure customer approval for mass production.
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Quality Engineer, Strategic Products Group & Special ProjectsAavid Thermalloy, Llc 1997 - 2003Key contributor to the successful start-up/ramp of a new high volume manufacturing facility for Aavid’s Strategic Products Group generating over $45M in revenue in just 12 months.Selected accomplishments:• Developed, documented and implemented a customer-focused, robust Quality System allowing the Strategic Products Group to obtain Intel DTS (Dock-to-stock) certification in just under 4 months from start-up.• Introduced High Volume Mfg Techniques in a Repetitive Job Shop Environment. Worked closely with engineering, manufacturing, purchasing, logistics and sales to rapidly implement needed systems & controls and overcome technical hurdles to support the launch of the Intel “Muir” product in Laconia.
Robert Casoni Education Details
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Mechanical Engineering -
New Hampshire CollegeA
Frequently Asked Questions about Robert Casoni
What company does Robert Casoni work for?
Robert Casoni works for Nanocomp Technologies Inc
What is Robert Casoni's role at the current company?
Robert Casoni's current role is Operations Manager and Program Manager.
What schools did Robert Casoni attend?
Robert Casoni attended Rensselaer Polytechnic Institute, University Of Massachusetts Lowell, University Of New Hampshire, New Hampshire College.
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