Robert Ferns

Robert Ferns Email and Phone Number

Aleris
Robert Ferns's Location
Bettendorf, Iowa, United States, United States
About Robert Ferns

I have over 40 years of manufacturing experience in operating and managing production, inventory, scheduling, quality improvements, safety and cost control for ALCOA, Inc. in Riverdale, Iowa as well as a position at McLaughlin Body Co. in Moline Illinois. I possess excellent interpersonal skills, able to collaborate with teams to identify and remedy issues. Other strengths include inventory management, scheduling, and maintenance.Specialties: I am a capable supervisor able to train and motivate employees to peak performance in an production environment.

Robert Ferns's Current Company Details

Aleris
Robert Ferns Work Experience Details
  • Novelis
    Associate Operations Leader
    Novelis Sep 2014 - Apr 2024
    Quad Cities Metropolitan Area
  • John Deere
    Module Lead
    John Deere Jan 2014 - Sep 2014
  • Rock Island Arsenal
    Production Controller
    Rock Island Arsenal Jun 2010 - Jan 2014
    Production Controller
  • Honeywell Safety Products
    Production Supervisor
    Honeywell Safety Products Feb 2010 - Jun 2010
    Production Supervisor
  • Mclaughlin Body Company
    Production Supervisor
    Mclaughlin Body Company Jan 2008 - Jun 2009
    Supervise production of 60 welders and assemblers in a fast pace facility, manufacturing equipment for agriculture, construction and military applications. Duties include maintaining a safe work environment, adjusting schedules to meet customer demands, scheduling manpower and training employees.• Increasing cab production on one of the weld lines by 20%.• Worked on the start up of a new product quickly getting new employees trained to meet customer demands.
  • Alcoa
    Production Supervisor
    Alcoa Dec 1977 - Jan 2008
    Managed 12 hour shifts in a finish department with 25 – 30 production and maintenance union employees on a shift accountable for safety, delivery, production, recovery/cost control, supporting continuous improvement activities and implementing the ALCOA Business Systems.• Implemented a process on a scheduling system to allow schedules to be down loaded from a Shop Floor computer system to the production center operating system that resulted in a 90% reduction in the time spent to create schedules.• Served as process/technical advisor for metallurgists resulting in increased uptime, by fewer practice/temperature changes, and increased line speeds on several products ran on a continuous furnace.• Created and implemented methods to process hard alloys on a furnace that prevented weld breaks inside the furnace.• Worked as a resource for the installation of a new piece of equipment at another ALCOA facility and assisted in the start up of the equipment, solving issues of operating functions and controlling material movement while the line was running.• Applied problem-solving abilities and used help chain resources to increase asset utilization by 25%.• Established practices for running a new product to be used on fire trucks, which resulted in 500,000# of additional business per month.• Managing short/long term production scheduling and forecasts to increase delivery to >90%.• Handling customer needs including visiting customer plants and collaborating with manufacturing engineers to identify and solve issues. • Worked on new machine guarding standards/upgrades to improve the work environment to decrease injuries and to increase safety awareness.
  • Ferns' Lawn Maintenance
    Owner
    Ferns' Lawn Maintenance Mar 2003 - Oct 2006
    Owned and operated a local lawn care business that provided landscaping services and chemical applications for pest control.

Robert Ferns Skills

Continuous Improvement Manufacturing Leadership Inventory Management Engineering Management Human Resources Product Development Forecasting Start Ups Employee Training Lean Manufacturing Kaizen

Robert Ferns Education Details

  • Scott Comm. College
    Scott Comm. College
    General

Frequently Asked Questions about Robert Ferns

What is Robert Ferns's role at the current company?

Robert Ferns's current role is Aleris.

What is Robert Ferns's email address?

Robert Ferns's email address is rw****@****ail.com

What schools did Robert Ferns attend?

Robert Ferns attended Scott Comm. College.

What are some of Robert Ferns's interests?

Robert Ferns has interest in Football, Collecting Antiques, Exercise, Home Improvement, Scuba Diving, Shooting, Reading, Gourmet Cooking, Sports, The Arts.

What skills is Robert Ferns known for?

Robert Ferns has skills like Continuous Improvement, Manufacturing, Leadership, Inventory Management, Engineering, Management, Human Resources, Product Development, Forecasting, Start Ups, Employee Training, Lean Manufacturing.

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