Robert Mitchell Email and Phone Number
Pittsburgh, PA, US
Robert Mitchell's Location
Greater Pittsburgh Region, United States, United States
Robert Mitchell's Contact Details
Robert Mitchell work email
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Robert Mitchell personal email
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About Robert Mitchell
Creative problem solver with extensive design and fabrication experience. Unique projects range from automated credit card lamination systems to mission specific armor packages for military vehicles. Educated in engineering and production management. Experienced in personnel training, development, and management.
Robert Mitchell Work Experience Details
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Ykk Ap Technologies Lab (Na) Inc.Pittsburgh, Pa, Us -
Engineering ManagerYkk Ap Technologies Lab (Na) Inc. Jan 2024 - PresentPittsburgh, Pa, Us -
Process Automation EngineerPolyconcept North America Jul 2021 - Jan 2024New Kensington, Pa, UsAs project lead, I have launched:Automated Radian Cell• A system that robotically loads and processes drinkware through a laser engraving machine.• Responsible for mechanical & electrical design, component sourcing, and 3rd party contracting as well as Fanuc robot, Keyence PLC & HMI, and vision system programming.• System increased throughput up to 500% vs. manual processing while decreasing waste due to misprints – over 100k pieces processed without a customer return.Laser system for Embroidery• Developed a custom application that takes customer provided artwork and creates a conformal outline for a laser vector path. This application uses a combination of Python, PHP, VBScript, and JavaScript.• Responsible for all mechanical and electrical design, fabrication, and construction as well as PLC, HMI, servo, and laser programming.Custom low-cost vision system• Created a custom vision system using low-cost commercially available IP cameras for manually aligning drinkware brands in laser engraving fixtures.Custom safety controller for embroidery machines• Created a microcontroller-based safety interlock system using a photoeye to trigger a rapid safe stop of embroidery machines.• Designed a custom PCB to internalize wiring between components which reduced per-unit cost and fabrication time by 70%.Current projects include:Robotic Pick and Place• Leading the concept design on a project to create a belt-to-belt transfer and robotic pick and place operation for printed transfer applications.• Upwards of 100 parts per minute from an indexing belt and deposit them in trays.• Responsible for all PLC and robot programming, oversight of 3rd party builder.High Speed Machine Vision and Robotic Loading• Developing a system for high-speed vision-based brand recognition and robotic loading of digital printing equipment to process > 600 parts per hour with near-zero defect in brand location and product registration. -
Automation Design EngineerImpact Guard Jan 2021 - Jul 2021Leetsdale, Pa, UsAutomated alignment and robotic palletization system• Precision alignment of material in a mechanical press operation.• Robotic palletization and material movement system.• Laser profilers for finished goods inspection and classification.• Overall, system will allow a 70% increase in throughput while reducing manufacturing defects by 50%, increasing potential revenue by $2.7M/yr. ROI obtained in 32 operating days.Automated optical profilometry system• Provides real-time material thickness data and historical trending for operator level machine management.• Utilizes microcontrolled stepper with custom code and UI for mode selection.• Integrates Keyence confocal laser system for precision to the thousandth of an inch.Developing CNC waterjet system• Precision cutting of product profiles• Simplified UI for operator panel• Increased throughput target 25%• Decreased scrap rate target 25%• Reduced operator interaction time target 50% -
Robotics DeveloperForms+Surfaces Nov 2019 - Apr 2020Pittsburgh, Pa, Us• Performed cost estimation, cost/benefit analyses, time/work studies, and linear programming analyses to determine best opportunity products for robotic welding• Supervised 3 welding technicians, responsible for operational training, robot setup, and defining work priorities• Design verification and validation methods using offline simulation software• Developed SOPs and illustrated product guides to improve process reliability• Improved shift-change communication methods with standardized reporting and digitized robot utilizationKey Projects and Contributions• Added 15 products to robotic welding through design and creation of new fixtures, weld programs, and weld profiles, increasing throughput by 5x and decreasing scrap and rework by 50% for each product• Improved workflow and throughput by 70% by implementing a priority system that accounted for capacity leveling and customer urgency, instituted a Kanban system for improved control of expendables• Reduced rework and waste by over 50% and scrap by 95% across the board through the introduction of Lean Six Sigma methodologies and improving operator error rates through training and documentation• Drove quality improvement by directing engineering changes based on FMEA of welding and product defects• Developed cleaning and PM methods and equipment to enhance safety and maintain OSHA compliance -
Mechanical Design EngineerDynamics Inc. Jan 2017 - Jul 2019Cheswick, Pa, Us• Served as the lead designer and fabricator, driving development of automated processing and testing equipment • Evaluated existing systems in order design automation solutions with budgets up to $150K, including directing team members on assembly, wiring, programming, and calibration of newly-automated tools• Maintained and upgraded automated manufacturing line which used Allen-Bradley PLCs and Fanuc LR Mate robots - reverse engineered and rewrote PLC and robot code base to support new products. • Designed and fabricated parts for automated laser engraving systems, card calibration systems, card testing and validation systems, and card printing fixtures which used Siemens and Click PLCs.• Instituted preventive maintenance programs for production systems, periodic calibration of mills, press systems, and environmental control systems• Researched, vetted, and selected suppliersKey Projects and Contributions• Increased throughput by 10x and first pass yield by 5% while reducing labor and scrap rates by over 30%• Automated a credit card lamination system and components using AutoCAD 3D and Fusion 360, which paid for itself within 6 months and had an estimated 5-year return of $2M• Automated the company’s testing, tuning, and calibration systems, significantly reducing labor costs • Created a new supply chain analysis methodology, significantly increasing fixture production -
Senior Technician IiSolvay Mar 2014 - Jan 2016Brussels, Be• Supported the creation of custom device substrates and fabrication tools for increased reliability in device performance results as part of one of the first OLED device development groups• Served as the testing and device fabrication lead • Designed and conducted experiments to optimize device performance through changes to molecular structure and semiconductor design and recommended changes to on-staff chemists• Ordered, calibrated, programmed, and installed, or designed and built equipment on the fabrication line• Conducted training on respirator use, fire prevention and extinguisher use, evacuation, and electrical hazardsKey Projects and Contributions• Established in-house CNC and 3D printing capabilities for rapid prototyping, fast-turn-around fixturing, and custom equipment modification, saving thousands of dollars per month in equipment purchases• Redesigned and retrofit manual thermal evaporation system originally designed for use only with metals with automated controls and upgraded power systems in order to deposit difficult organic and other materials• Wrote and published procedures for lab inspection, chemical waste disposal, hot work, and building evacuation• Served on the Safety Committee for 4 years• Won the company’s “MacGyver Award” for creative problem solving 5 consecutive years -
Senior TechnicianPlextronics Mar 2007 - Mar 2014· Conducted film and material characterization using AFM, ellipsometry, profilometry, optical microscopy, photo- & electro-luminescence, FTIR, and UV-Vis· 3D printed fixtures for FTIR, UV-Vis, and Raman spectroscopy of biased films; automated angular dependent spectroscopic measurement of films and OLED devices; photo- and electro-luminescence of biased OLED devices· Created modular demo for 2”x2” lab cell OLED; 6”x6” OLED panel with Arduino based capacitive touch control· Maintained, troubleshot, and repaired equipment including AFM, ellipsometer, FTIR, and MBraun glovebox systems· Developed small molecule and polymer based ink systems for spin coating applications· Designed experiments for testing ink and molecule performance in OLED devices· Developed and improved systems for testing OLED device performance and lifetime including custom designed, injection molded lifetime testing enclosures and a 2-axis motion stage for automated testing· Developed and characterized single component and co-deposited thermally evaporated layers for OLED and OPV devices· Developed custom substrates for OLED devices and film characterization
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Captain, Logistics BranchPa Army National Guard Jan 2002 - Mar 2014Arlington, Virginia, UsMaintenance Company Commander – Pennsylvania Army National Guard, August 2006 -September 2009• Commanded a direct support maintenance company responsible for maintaining and repairing $14M+ in assets• Supervised and evaluated a team of 20 direct reports with indirect oversight of 160+ personnel • Developed training plans for the company to increase readiness and training rates • Planned and led convoy operations of 50+ vehicles with no loss or damage to property• Oversaw 100+ training operations, firing ranges, and obstacle courses with no significant injuries• Managed over 500K manhours of maintenance activities without injury, loss or damage of property, or lost timePlans, Operations, and Logistics Officer – Pennsylvania Army National Guard, September 2009 – September 2014• Oversaw the tactical operations center• Developed guidance for company training plans and SOPs for range, convoy, and field training operations• Analyzed trends and forecasted unit supply needs and calculated fuel, food, and ammunition consumption ratesMaintenance Support Team Leader – Pennsylvania Army National Guard, December 2002-August 2006• Led a maintenance support team with 100 soldiers, responsible for $6M+ of equipment• Designed and fabricated custom vehicle armor packages and planned and conducted combat logistics patrols
Robert Mitchell Skills
Electronics
Afm
Army
Ellipsometry
Military
Security Clearance
Metal Fabrication
Military Experience
Program Management
Process Improvement
Polymers
Research And Development
Materials Science
Autocad
3d Printing
Product Design
Military Operations
Team Leadership
Command
Microsoft Office
Operational Planning
Project Management
Operations Management
Military Training
Cross Functional Team Leadership
Electro Mechanical Troubleshooting
Cnc Programming
Profilometer
Electronic Circuit Design
Laser Cutting
Mig Welding
Rapid Prototyping
Robert Mitchell Education Details
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Robert Morris UniversityMaster Of Engineering - Meng -
California University Of PennsylvaniaIndustrial Technology Management
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Pennwest CaliforniaLiberal Arts And Sciences/Liberal Studies
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Pennsylvania Highlands Community CollegeElectrical And Electronics Engineering
Frequently Asked Questions about Robert Mitchell
What company does Robert Mitchell work for?
Robert Mitchell works for Ykk Ap Technologies Lab (Na) Inc.
What is Robert Mitchell's role at the current company?
Robert Mitchell's current role is Engineering Manager at xTech Lab.
What is Robert Mitchell's email address?
Robert Mitchell's email address is ro****@****ces.com
What schools did Robert Mitchell attend?
Robert Mitchell attended Robert Morris University, California University Of Pennsylvania, Pennwest California, Pennsylvania Highlands Community College.
What are some of Robert Mitchell's interests?
Robert Mitchell has interest in Fabrication, Homebrewing, Printing, Automotive Troubleshooting And Repair, 3d Design.
What skills is Robert Mitchell known for?
Robert Mitchell has skills like Electronics, Afm, Army, Ellipsometry, Military, Security Clearance, Metal Fabrication, Military Experience, Program Management, Process Improvement, Polymers, Research And Development.
Who are Robert Mitchell's colleagues?
Robert Mitchell's colleagues are Fabian Evans, Pardeep Kumar, Corde King, Yorshimiria Hill, Louisa Wood, Dalvin Bailey, Raghu Ps.
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