Robert Cooks, Jr

Robert Cooks, Jr Email and Phone Number

Manufacturing Engineer at Connector Manufacturing Company
Robert Cooks, Jr's Location
Cincinnati, Ohio, United States, United States
Robert Cooks, Jr's Contact Details

Robert Cooks, Jr personal email

About Robert Cooks, Jr

As a professional with over 20 years of working experience in various manufacturing environments, I have been responsible for creating project plans, coaching individuals, monitoring project progress, and assisting in any area of responsibility as required to keep projects on track. I have experience in design, quality, manufacturing, receiving inspection, workflows, testing, packaging, and setting up manufacturing facilities in foreign countries. The experiences gained at my last employer have allowed me to substantially expand my management and lean manufacturing capabilities and I am excited about the prospect of applying those skills to your company.Additionally, my experience includes lean manufacturing (TPS) and Kaizen, assembly line layout and process development, manufacturing project/process management, design and implementation of standard and integrated production equipment, continuous improvement, equipment specifications, installation qualifications, process qualifications, reliability/capability studies, production preparation process, capital planning, staff supervision, environmental health and safety, and a working knowledge of various C.A.D. and software systems.Throughout my career I have successfully applied my strong analytical, problem-solving, and management skills to the tasks at hand. I am a capable communicator, adept at working independently or as part of a team. Additionally, I am accountable, resourceful, flexible and organized.Specialties: New product development, quality improvements, product cost reductions, lean manufacturing, hosting kaizen events, evaluating design manterials and processes, cross-cultural communications, team leader/coaching, pfmea, project management, assembly line development, improving supplier processes/quality and line layouts using C.A.D.

Robert Cooks, Jr's Current Company Details

Manufacturing Engineer at Connector Manufacturing Company
Robert Cooks, Jr Work Experience Details
  • Staffmark - Crane Chem Pharma
    Process Engineer
    Staffmark - Crane Chem Pharma Jul 2012 - Jan 2014
    Blue Ash, Ohio
    Contracting with a Valve Company, Updating Routings and Processes as necessary.- Wrote SOP for developing routers for the company.- Eliminated backlogged router correction from the system.- Updated all corrected routers from the floor.- Wrote routers for Assembly, Welding, Machining, Molding and Contract Services.
  • Staffmark - Integra
    Contract Manufacturing Engineer
    Staffmark - Integra Sep 2009 - Sep 2011
    Cincinnati/Akron
    Recruited to help this medical device site with project management and documentation associated with moving equipment within the plant and from one plant to another. Developing IQ, OQ, and PQ’s , including PM’s for all equipment.- Developed I.Q. O.Q. and P.Q. protocols to validate machines before and after moving machines. The company later incorporated these protocols as boiler-plates and added them to the quality system of document to be used for future machine moves.- Developed a new packaging instruction model and presented to management. Management accepted my new model and I was tasked to update all packaging instructions to adhere to the new model. Research and updated the packaging instructions which made packaging much simpler and easy to do. Changed the layout of the packaging area to accommodate this new packaging arrangement. Wrote ECN’s to implement.- Developed quote packages, sent out the request for quote to potential suppliers to change from make to buy for some in house machined components.- Developed the Project Timeline for setting up and moving into the new facility in Akron. - Develop line layout with power and air requirement for the company’s new Akron, Ohio facility.- Help to locate and move equipment into the new facility.- Validated the Installation, Operation, and Performance of the machines moved into the new facility.- Develop a PM program for equipment used in the new Akron, Ohio facility.- Key role in the validation of the in house custom cleaning process for custom surgical instruments.- Develop and wrote standard operating procedures as required.
  • Hill-Rom
    Sr. Lean Manufacturing Engineer - New Product Development
    Hill-Rom Oct 1997 - Jun 2009
    New Product Development Liaison/Project Manager/Team Leader for Operations. ·Lead new product development teams to implement new product on time and under budget.·Worked as the manufacturing liaison and team leader to set up and manage the outsourcing of one of our product in Xiamen, China. This six months joint venture saved the company one-half mil. per year. ·Project Leader on multiple MM dollar projects through the years, managing people, cost, timelines, quality, and the end product out the door and on time.Developed and implemented “state of the art” flexible paced production lines with mobile positive positioning sub-assembly fixtures for paced line production and transfer of subs to the main line. Managed takt-time/cycle time leveling and operator training.·Worked with ergonomics and safety to develop a new employee orientation/training program that reduced injuries by 25%.·Developed a patented pneumatic e-ring installation tool that reduced the defects on partially installed e-rings by 40% and reduced the cost of erings usage by $100,000 / year.·Developed equipment and fixtures for assembly processes, material flow, sub-assembly layout and water spider routes.·Awarded two patents to date for inventing an assembly aid tool for assembling e-rings and one for my design work on a redesign birthing bed. ·Cost out leader, managed the reduction of the cost of a product by 10% in 5 months.
  • Rapid Design Services
    Manufacturing/Process Engineer
    Rapid Design Services Mar 1995 - Sep 1997
    Recruited to fill the lead process/manufacturing position for this major automotive company. Responsibilities included developing and managing project Gantt charts for tasks and processes associated with the development and start-up of a new production plant. ·Developed and implemented dielectric coating process for the product.·Developed production equipment specifications, production equipment and training of operators based on proposed production rates and product specifications.
  • Mobilite By Invacare
    Manufacturing Engineer
    Mobilite By Invacare Dec 1993 - Apr 1995
    Liaison to corporate engineering for new product development for the Respiratory Business Unit of this company. Duties included engineering changes, component part changes, capital equipment improvements and project management.·Successfully updated and transferred between states, a batch-to-lean production line within a 14-week timeline while staying within budget.·Developed a product test procedure based on statistical analysis that saved the company $75k and increased throughput by 25%.·Managed the development and implementation of a state of the art pace line that increased productivity by 25% and improved first past yield by 15%. Pace line included automated in-line quality checks.
  • Ethicon Endo-Surgery
    Manufacturing Engineer
    Ethicon Endo-Surgery 1990 - 1993

Robert Cooks, Jr Skills

Project Management Lean Manufacturing Product Quality Manufacturing Continuous Improvement Kaizen Process Improvement Product Development Medical Devices Quality System Six Sigma Testing Leadership Quality Control Validation Process Simulation Management Engineering Automotive Manufacturing Engineering Machining Fmea Toyota Production System Process Engineering Spc Iso 5s Iso Standards

Robert Cooks, Jr Education Details

Frequently Asked Questions about Robert Cooks, Jr

What is Robert Cooks, Jr's role at the current company?

Robert Cooks, Jr's current role is Manufacturing Engineer at Connector Manufacturing Company.

What is Robert Cooks, Jr's email address?

Robert Cooks, Jr's email address is co****@****hoo.com

What schools did Robert Cooks, Jr attend?

Robert Cooks, Jr attended University Of Cincinnati, University Of Cincinnati.

What skills is Robert Cooks, Jr known for?

Robert Cooks, Jr has skills like Project Management, Lean Manufacturing, Product Quality, Manufacturing, Continuous Improvement, Kaizen, Process Improvement, Product Development, Medical Devices, Quality System, Six Sigma, Testing.

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