Dr. Rob Crotty

Dr. Rob Crotty Email and Phone Number

Assistant Vice President Capital Productivity Improvement and Strategy @ HCA Healthcare
Smithville, TN, US
Dr. Rob Crotty's Location
Nashville Metropolitan Area, United States, United States
About Dr. Rob Crotty

Successful operational excellence leader with 15+ years of experience leading teams achieving over $400Mil in cost savings, cost avoidance and increasing revenue in a diverse set of industries. Proven track record producing increased output, improved quality and on time delivery while reducing cost. Demonstrated abilities to: assess business processes, identify improvement opportunities, collaborate with senior leadership to create long term strategies, map out course of action, set SMART goals and lead the execution to achieve measurable results.

Dr. Rob Crotty's Current Company Details
HCA Healthcare

Hca Healthcare

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Assistant Vice President Capital Productivity Improvement and Strategy
Smithville, TN, US
Dr. Rob Crotty Work Experience Details
  • Hca Healthcare
    Assistant Vice President Capital Productivity Improvement And Strategy
    Hca Healthcare
    Smithville, Tn, Us
  • Hca Healthcare
    Assistant Vice President Capital Productivity Improvement And Strategy
    Hca Healthcare May 2015 - Present
    Nashville, Tn, Us
    Reporting to the VP Construction and Equipment. Charged with bringing a manufacturing and Lean execution approach to this $40 billion healthcare facility operator's capital projects program. Recruited to lead the senior leadership in strategy development and execution for leveraging HCA’s scale to improve costs and speed to market through. This encompasses the design and construction annual spend of $2.0B across a large capital project portfolio.
  • Luminant
    Director Nuclear Supply Chain - Comanche Peak Nuclear Power Plant
    Luminant Jan 2015 - May 2015
    Dallas, Tx, Us
    Reported to Supply Chain VP. Created short-term and long-term strategies for $190Mil in annual expenditures. Responsible for 12 direct reports and $200Mil in critical equipment spares.• Conducted current state assessment of the supply chain identifying $20Mil in value capture. • Collaborated with senior leadership teams to create a 5-year improvement plan along with a prioritized 1-year operating plan to rapidly achieve projected cost savings. Achieved senior leadership approval to execute the strategy.
  • Luminant
    Sr. Manager Inventory, Materials And Operational Excellence
    Luminant Jul 2009 - Feb 2015
    Dallas, Tx, Us
    Promoted to this high visibility leadership role overseeing the deployment of the business strategy for 3 business units’ 22 warehouses, and 120 personnel managing $340Mil in critical equipment spares assets. Responsible for safety, operations, technology and budget. • Collaborated with senior leadership (CFO, SVPs, VPs, Directors) to drive improvement strategies and develop cascading metrics for performance management.• Spearheaded the materials management strategy deployment safely achieving $35Mil in avoided excess spare parts costs without impact to plant or mine production reliability.• Innovated the use of RFID technology in MRO inventory improving accuracy from 85% to 98%. • Attained an average 99% fill rate for critical spares and a “dock to stock” cycle time to less than 4 hours in 5 warehouses.• Created the business case to acquire the resources needed to reduce excess inventory growth from a +12% to a -2% annual rate.• Coached multiple Kaizen event teams producing 338 ideas that resulted in $70Mil in actionable cost reduction opportunities for the Sandow production complex. Led 4 Kaizen events for the Gas Plant Fleet generating 237 cost improvement ideas.
  • Luminant
    Principle Consultant Lean Construction
    Luminant Mar 2008 - Jul 2009
    Dallas, Tx, Us
    Reported to Corporate Construction VP. Selected to apply “Lean Thinking” in the power plant construction division.• Applied “Lean Construction” to a $300Mil power plant construction project enabling an on time and budget finish.• Developed operational readiness plans for 3 new power plants totaling $2.0B in cost utilizing the Kaizen event approach.
  • Luminant
    Principle Consultant Luminant Operating System (Toyota Production System)
    Luminant Aug 2004 - Mar 2008
    Dallas, Tx, Us
    Reported to Corporate EVP. Recruited to this electric utility to execute multiple operational excellence initiatives and build out the business operating system based on the Toyota Production System principles. • Collaborated with multiple internal and external (McKinsey Consulting) teams implementing the Luminant Production System for power plants, mines and railroad operations across 8 production sites for this $8B utility. Achieved $356Mil in incremental EBITDA.• Coached and advised senior leadership (VPs, SVPs, Directors) in the application of the Toyota Production System principles for their respective organizations. Implement cascading goals and KPI system to track performance.• Conducted multiple Kaizen events based on a deep dive diagnostic of annual opportunities. The Martin Lake mines, railroad and power plant complex optimized fuel consumption versus plant output increasing revenue by $25Mil while reducing O&M costs 14%.• The Martin Lake production complex won a Shingo Institute Silver Medal and Southwest AME Excellence in Manufacturing award.
  • Multiple Companies
    Vice President Client Services
    Multiple Companies Aug 2000 - Aug 2004
    Lean Six Sigma Transformations – Multiple Industries and Countries Reported to CEO. Entrusted with establishing production operating systems based on the Toyota Production System for clients while producing significant results. Clients included GE, Parker Hannifin, De LaRue Cash Systems. Developed strategy roadmaps, measures and Kaizen events to achieve efficiencies, lead time savings, reduced waste and costs. • Maximized the use of Kaizen events applying Lean Six Sigma tools, systems and principles producing $217Mil in cost savings, revenue growth and cost avoidance while enabling record production. • Routinely reduced manufacturing lead times between 50 to 90%, reduced O&M costs between 5 to 8% year over year, reduced excess inventories from 50%- 90%.• Implemented hourly, daily, weekly, and monthly performance metrics systems (Cost, Quality, Productivity, Delivery, Safety).

Dr. Rob Crotty Skills

Process Improvement Continuous Improvement Six Sigma Project Planning Procurement Root Cause Analysis Supply Chain Operations Management Business Process Improvement Lean Manufacturing Operational Excellence Supply Chain Management Materials Management Program Management Strategic Planning Cross Functional Team Leadership Change Management Project Management Kaizen Value Stream Mapping Performance Management Erp Forecasting Manufacturing Operations Management Organizational Development Financial Analysis Enterprise Resource Planning Organizational Leadership Business Strategy Coaching Lean Six Sigma Pmp Coaching And People Development Inventory And Materials Management Project Management Professional General Management Shingo Prize For Operational Excellence Examiner Problem Solving Kaizen Events Agile Project Management

Dr. Rob Crotty Education Details

  • Columbia Southern University
    Columbia Southern University
    General
  • Golden Gate University
    Golden Gate University
    General Management
  • Ohio University
    Ohio University
    Systems Engineering

Frequently Asked Questions about Dr. Rob Crotty

What company does Dr. Rob Crotty work for?

Dr. Rob Crotty works for Hca Healthcare

What is Dr. Rob Crotty's role at the current company?

Dr. Rob Crotty's current role is Assistant Vice President Capital Productivity Improvement and Strategy.

What is Dr. Rob Crotty's email address?

Dr. Rob Crotty's email address is rc****@****ail.com

What is Dr. Rob Crotty's direct phone number?

Dr. Rob Crotty's direct phone number is +121478*****

What schools did Dr. Rob Crotty attend?

Dr. Rob Crotty attended Columbia Southern University, Golden Gate University, Ohio University.

What skills is Dr. Rob Crotty known for?

Dr. Rob Crotty has skills like Process Improvement, Continuous Improvement, Six Sigma, Project Planning, Procurement, Root Cause Analysis, Supply Chain, Operations Management, Business Process Improvement, Lean Manufacturing, Operational Excellence, Supply Chain Management.

Who are Dr. Rob Crotty's colleagues?

Dr. Rob Crotty's colleagues are Virginia G, Susan Gillis, Theresa Campbell, Anmar Alsadi, Comfort Wilson, Barkhad Kaarshe, Nancy Neaimeh.

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