Robert Ayers Email and Phone Number
Robert Ayers's Location
Tualatin, Oregon, United States, United States
Robert Ayers's Contact Details
Robert Ayers work email
- Valid
- Valid
- Valid
Robert Ayers personal email
n/a
Robert Ayers phone numbers
About Robert Ayers
I am an enthusiastic professional with a reputation for delivering results while growing positive relationships across all levels of the organization. My 28-year background has demonstrated strong leadership in the areas of manufacturing engineering, supplier management, process optimization, project management, quality improvement and people leadership. My passions include innovation research, continuous improvement, team collaboration, and implementation of new technologies.KEY SKILLS: + Research and implementation of new technologies to solve customer problems or unmet needs.+ Program and project management while working within ambiguous environments.+ Navigating change to build consensus and drive positive results .+ Process development and optimization.+ Generating educational collateral and providing technical training.+ Quality engineering and supplier management. (Including offshore manufacturing experience in China, Mexico and Thailand)+ Problem solving and root cause corrective action.+ Lean methodologies for manufacturing, yet also office and business process workflows.+ PCBA manufacturing and process optimization including defect troubleshooting.
Robert Ayers's Current Company Details
Robert Ayers Work Experience Details
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Manager, Digital Customer ExperienceA-Dec Inc. Aug 2023 - PresentNewberg, Or, UsIn my role as a senior leader within the Product and Technology team, I have the privilege of collaborating with exceptionally talented teams dedicated to delivering outstanding digital customer experiences: + Corporate website and digital resources + Digital UI for web/mobile apps + Digital UI for device interfaces + Sales visualization experiences + Sales configuration & ordering systems + Educational collateral to support new product launches + Engineering change control
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Senior Staff Systems Engineer, Digital & Technology InnovationA-Dec Inc. Dec 2018 - PresentNewberg, Or, UsI serve as a senior member of the Digital and Technology team. My role focuses upon: + Optimization of business systems to ensure A-dec can efficiently execute upon our expanding technology roadmap within a regulated environment. + Collaborate with internal colleagues to develop content useful for education, training & strategic technical matters. + Grow relationships with sales colleagues to provide training and product demonstrations of new products for large dealer accounts. + Maintain a robust knowledge of company products and system compatibility related to technology. + Lead research efforts and develop proof of concepts related to a number of new technologies including augmented reality, virtual reality, mixed reality, computer vision and artificial intelligence. + Serve as a senior program manager for critical corporate initiatives when necessary. + Cultivate strong relationships with peers throughout engineering, customer service, marketing, technical communications, manufacturing, technical training and regulatory. + Serve as administrator for Jama Software requirements and test management system.
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Software Engineering ManagerA-Dec Inc. Apr 2018 - Dec 2018Newberg, Or, UsAt the request of senior leadership, I temporarily managed a team of 8 software engineers until a permanent software manager could be recruited. This software team focused upon new product introduction and sustaining activities. Our team was focused upon rapidly implementing sweeping changes to our overall architecture strategy. This involved helping the group navigate tremendous amounts of change including: + Research and implementation of a half dozen new software development tool suites. + Transition from a waterfall to Agile software development process. + Organizational design changes. + A complete overhaul of our business processes including the adoption of requirements management software (Jama) and the introduction of new tools from Atlassian (Jira, Confluence, Fisheye/Crucible, BitBucket)
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Project EngineerA-Dec Inc. Mar 2017 - Apr 2018Newberg, Or, UsImplemented $4M in cost savings for a recently launched product family. Our small team also focused upon methods to significantly minimize supply chain disruptions for this product that was experiencing surging demand.
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Engineering Manager, Supply ChainA-Dec Inc. Apr 2013 - Mar 2017Newberg, Or, UsManaged several engineering teams within the global supply chain organization at A-dec. + Responsible for launching new production lines at recently opened facility in China. This included providing sustaining support to existing manufacturing operations to optimize and expand the capabilities of the factory. Our team also worked to qualify local Chinese suppliers to streamline the supply chain and reduce costs. + Provided technical leadership for purchased parts on both new product introductions and daily sustaining activities. We were also responsible for supplier development to improve yields, eliminate external failures and reduce costs. + Orchestrated technical improvements within the shipping, warehouse and materials planning functions to reduce cost, boost agility and shrink customer lead times. This included support of newly created 3PL distribution center in Europe.
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Design Engineering ManagerWelch Allyn Jan 2009 - Apr 2013Skaneateles Falls, New York, UsManaged a team of eight including mechanical, electrical, software and component engineers in support of patient monitoring medical devices. + Managed a portfolio of projects addressing component obsolesce, customer complaints, cost savings, root cause corrective action, continuous improvement and launch of new features into existing products. + Founded visual management systems built on principles of daily standard work, accountability and communication. + Demonstrated passion for continuous improvement, lean methodologies and value engineering. + Saved $10M annually by optimizing warning system designed to track component obsolescence issues. + Delivered 119% increase in project output over three year period with zero additional head count. + Achieved between $580K and $970K in annual gross margin cost savings. + Reduced cycle time for CAPA project closure by 75% and failure investigation processing time by 45%. + Created unique reward and recognition programs to influence behavior and cultivate cross site communication. + Implemented systems that shifted projects from being reactive (75%) to proactive (68%) during a three year period. + Served as project manager of high level corporate initiatives and participated on global steering committees. + Responsible for budgeting and monitoring of annual $1.5M departmental budget -
Senior Manufacturing EngineerWelch Allyn Feb 2004 - Jan 2009Skaneateles Falls, New York, UsWorked as manufacturing engineer supporting production, quality systems and commodity management functions. + Served as core member of corporate PCBA commodity team that managed strategic PCBA goals worldwide. + Delivered $2.4M in savings as leader of a cross functional team responsible for PCBA transfers to new suppliers. + Served as primary technical liaison with domestic and international contract manufacturing partners. + Implemented and maintained systems for trending PCBA supplier quality metrics to drive cost reduction. + Performed DFM reviews and provided technical support to design teams for NPI projects. + Executed component qualification and process validation efforts for various engineering design changes. + Drove root cause corrective action to resolve issues and reduce customer quality issues. + Supported production lines on yield enhancement, process optimization and maintenance of documentation. + Managed the successful implementation of engineering change orders and associated documentation. + Supported purchasing, quality and production functions with technical issues and sustaining projects.
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Senior Manufacturing EngineerGeneral Electric Dec 2002 - Feb 2004Boston, Ma, UsSupported security system and video surveillance equipment manufacturing. Emphasis upon value engineering, project management and cost reduction. + Delivered $2.5M in annual savings resulting from cost reduction and process improvement projects. + Coordinated logistics involved with site consolidation and relocation of multiple manufacturing facilities. + Directed kaizen initiatives across site including 5S, line balancing, JIT and attainment of takt time goals. + Participated on product redesign teams to ensure designs were cost effective, robust and manufacturable. + Coordinated manufacturing deliverables to ensure successful integration of new products into production. + Provided sustaining engineering support and functioned as quality assurance lead for ten production lines. + Designed and implemented new production lines to accommodate a wide assortment of products. -
Senior Manufacturing EngineerVanguard Ems Nov 2000 - Dec 2002Beaverton, Oregon, UsServed as primary technical resource within PCBA contract manufacturing environment. Emphasis upon sustaining, continuous improvement, quality engineering, new process development and NPD support for customer R&D teams. + Performed DOE & process development work for telecommunications customers including Ericsson & Motorola + Assisted customers with the implementation and ramp up of new products into manufacturing. + Coordinated DOE efforts with telecom customers (Motorola/Ericsson) related to new process methodologies. + Designed special tooling and equipment necessary to enable new manufacturing methodologies. + Furnished engineering evaluations and technical information necessary to quote new business opportunities. + Consulted with customers regarding DFM and cost saving improvements for existing and future designs. + Provided technical leadership to multiple customer teams within a contract manufacturing environment. + Sustained the ongoing assembly of high complexity medical and telecommunications PCBA assemblies. + Monitored trends and implemented process improvements to enhance quality of existing designs -
Senior Manufacturing EngineerInterlogix Jul 1998 - Nov 2000Boston, Ma, UsManufacturing and process engineering support for security system components. Emphasis upon NPI, mechanical automation design, sustaining and lean manufacturing. + Managed multiple cost reduction and process improvement projects related to eleven production lines. + Sustained production lines by troubleshooting and resolving machine breakdowns and product test failures. + Implemented changes required to accommodate substantial and rapid increases in production volumes. + Coordinated the acquisition and implementation of new capital equipment and software tool packages. + Developed facility layout modifications designed to reduce wasted motion and streamline process flows. + Served on executive management advisory council.
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Industrial Engineer (Mecop Program Internship)Ati Specialty Alloys And Components Apr 1997 - Sep 1997Dallas, Texas, UsCollege Internship. Focus upon database design, financial analysis, facility design and project management of large office space relocation project -
Manufacturing Engineer (Mecop Program Internship)Ge Apr 1996 - Sep 1996Boston, Ma, UsCollege Internship: Focus upon facility design, fixture design, capital equipment justification and lean manufacturing
Robert Ayers Skills
Root Cause Analysis
Cross Functional Team Leadership
Process Improvement
Process Engineering
Lean Manufacturing
Quality Assurance
Supplier Quality
Capa
Continuous Improvement
5s
Kaizen
Fda
Failure Analysis
Manufacturing Operations Management
Engineering Management
Contract Manufacturing
Design Of Experiments
Product Design
Industrial Engineering
Electronics
Manufacturing Operations
Iso
Quality Management
Quality Control
Project Management
Design For Assembly
Electronics Manufacturing
R&d
People Development
Supply Chain
Lean Transformation
Change Management
Process Simulation
Product Launch
Culture Change
Team Building
Manufacturing Processes
Process Capability
Standard Work
Collaboration
Cycle Time Reduction
Visual Control
Cost Reduction/avoidance
Purchasing
Agile Methodologies
Requirements Management
Financial Justification
Jira
V&v
Validation
21 Cfr
Automation
Gd&t
Iso 14971
Robert Ayers Education Details
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Oregon State UniversityIndustrial And Manufacturing Engineering
Frequently Asked Questions about Robert Ayers
What company does Robert Ayers work for?
Robert Ayers works for A-Dec Inc.
What is Robert Ayers's role at the current company?
Robert Ayers's current role is Manager, Digital Customer Experience & Product Innovation Process.
What is Robert Ayers's email address?
Robert Ayers's email address is ro****@****ier.com
What is Robert Ayers's direct phone number?
Robert Ayers's direct phone number is (503) 538*****
What schools did Robert Ayers attend?
Robert Ayers attended Oregon State University.
What are some of Robert Ayers's interests?
Robert Ayers has interest in People Leadership, Social Services, Visual Controls And Management Systems, Reward And Recognition Programs, Supply Chain And Supplier Management.
What skills is Robert Ayers known for?
Robert Ayers has skills like Root Cause Analysis, Cross Functional Team Leadership, Process Improvement, Process Engineering, Lean Manufacturing, Quality Assurance, Supplier Quality, Capa, Continuous Improvement, 5s, Kaizen, Fda.
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