Rob Lewis

Rob Lewis Email and Phone Number

Director of Manufacturing Operations w/ Expertise: Innovation | New Product Introduction | Lean Methodologies | Project Management @ Elevate Aircraft Seating
Huntington Beach, California, United States
Rob Lewis's Location
Anaheim, California, United States, United States
Rob Lewis's Contact Details

Rob Lewis work email

Rob Lewis personal email

About Rob Lewis

I am a Director of Operations in the aerospace and manufacturing sectors, who collaborates with the management team, technicians, and external departments to deliver multi-million-dollar initiatives. What I do is provide manufacturing and customization leadership in order to either scale or downsize, to meet operational demands, particularly in challenging circumstances. A Lean Champion, I am well-versed when it comes to optimizing operational performance. I drive continuous improvement in production, quality, engineering, supply chain, and human resources. I am also proficient in Microsoft Project and SAP software.Selected Achievements:✪ Adopting lean manufacturing methodologies and enforcing aerospace quality standards, systems and processes with focus on promoting optimal cost control.✪ Managing production schedules, budgets and headcount while enforcing safety and operational protocols in alignment with corporate and regulatory compliance.✪ Progressively directing manufacturing and quality engineering; challenging conventional standards to innovate production/process techniques. »»» EXPERTISE »»»☑ Strategic Operational Leadership☑ Operations Management☑ Operational Excellence☑ Innovation☑ Lean Methodologies☑ New Product Introduction☑ Project Management & Execution ☑ Continuous Improvement☑ Customer Satisfaction☑ Client Relationship Management☑ Cost Reduction Strategies

Rob Lewis's Current Company Details
Elevate Aircraft Seating

Elevate Aircraft Seating

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Director of Manufacturing Operations w/ Expertise: Innovation | New Product Introduction | Lean Methodologies | Project Management
Huntington Beach, California, United States
Employees:
211
Rob Lewis Work Experience Details
  • Elevate Aircraft Seating
    Elevate Aircraft Seating
    Huntington Beach, California, United States
  • Adient Aerospace
    Director Of Manufacturing Operations
    Adient Aerospace Dec 2024 - Present
    Huntington Beach, Ca, Us
  • Gulfstream Aerospace
    Service Team Manager
    Gulfstream Aerospace 2021 - Dec 2024
    Savannah, Ga, Us
  • Gulfstream Aerospace
    Senior Operations Manager
    Gulfstream Aerospace 2016 - 2021
    Savannah, Ga, Us
    Retained after reduction in force for high performance in leadership, budget management and headcount optimization; doubled oversight, immediately inheriting total of 12 departments and 325 employees. Presided over all backshop, installations, paint and delivery operations. Recognized for quality peer relations and ability to instill confidence and trust in team members. Gained respect from supply chain, engineering, quality and facilities departments through working closely alongside these groups over life of tenure.► Faced with scheduling delays spanning 4-6 weeks and 2,500 to 5000 man-hours in excess of budget. ► Assembled new team of manufacturing and engineering staff to turnaround underperforming paint operation in 18 months. ► Achieved and maintain highest customer rating scores (~4.9 out of 5) across all 5 Gulfstream sites by conceptualizing and executing unique delivery ceremonies for final product to major customers.
  • Gulfstream Aerospace
    Senior Operations Manager
    Gulfstream Aerospace 2013 - 2016
    Savannah, Ga, Us
    Selected to step into newly created position during critical rapid growth period. Supported the expansion of 16 aircraft annually to 26, with addition of a new product line, while controlling $2M annual operating budget and all fabrication backshop operation. Led 8 departments with 165 employees, hiring, grooming and promoting talented technicians. Advanced into leadership role directly overseeing managers versus teams. Optimized P&L, budgeting and scheduling to maximize efficiency.
  • Gulfstream Aerospace
    Operations Manager | Final Phase Team Manager
    Gulfstream Aerospace 2004 - 2013
    Savannah, Ga, Us
    Functioned as highest ranking official onsite after hours. Nurtured staff members and cultivated empowering work environments, embracing new ideas and promoting continuous improvement. Ensured all established costs, quality and delivery commitments were met in adherence with safety procedures. Planned, scheduled and coordinated work between shops to deliver interior jobs in alignment with Gulfstream standards while exceeding customer expectations.► Increased next-day flight readiness rates from 70% to 99% within 6 months; performed maintenance and pre-flight checks to ensure safe aircraft for flight. Conducted pilot briefs with 99% on time rating. ► Earned lowest total case incident rate (TCIR) for 9 consecutive years by discontinuing activities misaligned with established protocols and delaying operations to ensure safety.
  • Gulfstream Aerospace
    Service Team Manager
    Gulfstream Aerospace 2003 - 2004
    Savannah, Ga, Us
    Advanced into newly created role, serving as sole point of contact for customers while steering the progression and delivery of mechanical, electrical, interiors and refurbishment projects. Provided direction and oversight for interior installers and back shops.► Recovered $800K deficit for refurbishment project 6 months into redesign work, prohibiting the delivery of customer requisitions without capturing payment. ► Spearhead $7M custom refurbished project for foreign royalty corporate jet encompassing personalized interior with eel skin, crocodile skin, high-end leather, silk carpet, fine artwork and fiber optics for lighting.
  • Gulfstream Aerospace
    Sheet Metal Tech, Sheet Metal Lead, Shop Manager & Aircraft Manager
    Gulfstream Aerospace 1995 - 2003
    Savannah, Ga, Us

Rob Lewis Skills

Aerospace Manufacturing Operations Management Program Management Business Aviation Process Improvement Business Process Improvement

Rob Lewis Education Details

  • Brandman University
    Brandman University

Frequently Asked Questions about Rob Lewis

What company does Rob Lewis work for?

Rob Lewis works for Elevate Aircraft Seating

What is Rob Lewis's role at the current company?

Rob Lewis's current role is Director of Manufacturing Operations w/ Expertise: Innovation | New Product Introduction | Lean Methodologies | Project Management.

What is Rob Lewis's email address?

Rob Lewis's email address is ch****@****aol.com

What schools did Rob Lewis attend?

Rob Lewis attended Brandman University.

What are some of Rob Lewis's interests?

Rob Lewis has interest in Cooking, Exercise, Investing, Traveling, Outdoors, Electronics, Home Improvement, Reading, Crafts, Gourmet Cooking.

What skills is Rob Lewis known for?

Rob Lewis has skills like Aerospace Manufacturing, Operations Management, Program Management, Business Aviation, Process Improvement, Business Process Improvement.

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