Roger Davis

Roger Davis Email and Phone Number

Quality Engineering Project Manager @ General Grind & Machine | Quality Management @ General Grind & Machine
Roger Davis's Location
Monmouth, Illinois, United States, United States
Roger Davis's Contact Details

Roger Davis personal email

n/a

Roger Davis phone numbers

About Roger Davis

With a decisive focus on enhancing quality management systems, my leadership at Intellihot Inc. led to a significant increase in first pass yield, reaching 91%. This milestone was achieved through the implementation of data-driven improvements and strategic capital investments, reflecting a deep commitment to operational excellence and customer satisfaction.The team and I concentrated on addressing top losses in a methodical manner, which resulted in a substantial improvement in both quality and efficiency. By instilling a culture of sustainable problem-solving instead of reactive measures, we empowered our organization to move towards a future of innovation and continuous improvement in manufacturing processes.

Roger Davis's Current Company Details
General Grind & Machine

General Grind & Machine

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Quality Engineering Project Manager @ General Grind & Machine | Quality Management
Roger Davis Work Experience Details
  • General Grind & Machine
    Senior Quality Project Engineer
    General Grind & Machine Nov 2023 - Present
    Aledo, Illinois, Us
    Analyze and identify opportunities for standardizing processes of value. Introduced the use of lean tools to collect data so we can make the best decisions based on our weighted priorities. Focused first on loss reduction to process efficiency.Created quality loss collection and method for easily reviewing data to direct project work towards actual top problems. Eliminated guesswork and tribal method of retroactive problem solving approach.Created management of change system that utilized existing actions and places them into a structured stage gate system with a workflow that best suits the information management in place. Distributes information to stakeholders in real time and put into place a structured work flow for easy compliance.
  • Intellihot Inc.
    Quality Engineering Manager
    Intellihot Inc. Feb 2022 - Dec 2023
    Galesburg, Il, Us
    Re-invent quality management system at the most innovative company in the industry. Utilizing existing data collection streams to creating a data driven system to increase customer satisfaction. Using my years of quality and engineering experience, we are creating a process to capture losses early to push back the costs and ensure on time delivery. We are not solving every problem, but the ones that matter, in a prioritized and methodical way that is based on top losses. Through these efforts, first pass yield has increased from 75% to 91% in one year, and it's still improving.Made business cases through complete cost benefit evaluation to implement capital investments. New torque tools and calibration. Have also lead projects on plant value stream mapping and re-layout. Developed a change management system where there was nothing. Leading expert on product DFMA review and input.
  • American Ordnance Llc
    Manufacturing Engineer Manager
    American Ordnance Llc Aug 2021 - Mar 2022
    Taught engineering team how to identify and track losses for accurate project focus. Shifted focus from daily fire fighting of issues to working on sustainable improvements to processes. Worked with leadership team to start managing capital. In first 4 months, executed projects on quality, safety and efficiency improvements of $420k on $80k of investment with less than 1 year payback.
  • Cnh Industrial
    Quality Control Manager
    Cnh Industrial Feb 2021 - Aug 2021
    Align metrics from customers to plant operations to see real growth in product quality. Overhaul of quality management matrix to include new data streams and more timely information to yield well defined projects to target highest losses.Created system to integrate manufacturing engineering and quality calibration systems to ensure proper tooling is used for each operation. Transformed how quality tools were implemented with work instructions.Introduced 3D printed quality tooling. Oversaw development of multiple tools in new applications for increased accuracy and efficiency in production.Reimagined relationships with customers to uncover new opportunities and alignment of goals with key stakeholders. Resulted in highest ever customer satisfaction results.
  • Cnh Industrial
    Advanced Manufacturing Engineer
    Cnh Industrial Jan 2013 - Feb 2017
    Advanced Product Developement Process. Develop process to document and review all new product from green field. Lead effective consolidation of information for manufacturing center. Document capital requirements for new programs. Test and validate most efficient manufacturing methods. (Design For Manufacture) Verify electronic build of components.. Project Manager - SKD NA Harvesting Equipment Develop tear down strategy for Combines to meet import restrictions. Prepare documents for Contract with sub-contractor. Supervise dissasembly at Belgium port of entry. Supervise reassembly at CNH facility in Russia.Project manager - Custom Sheet Metal Tooling Acquistion - China Create consolidated stock material list for new factory. Create fabrication specification to reduce tooling requirements and increase throughput. Work with design staff to redesign parts for optimization of equipment. Lead design and build activities for all custom tooling built in US and shippped to China. Facilitate export activities. Implement new tooling in China - tooling models, operation and runoff
  • Cnh Industrial
    New Product Launch Manager
    Cnh Industrial Aug 2014 - Sep 2016
    Created combine transmission production line in 4 months from concept to pre-production operation.Manage $2.3M project budget. Maintain budget to program approval funding level by careful tracking and releasing of money. Implemented cost savings ideas to net 3% product cost savings.Redefine manufacturing processes to reduce cost and recover lead time for capital equipment acquisition.Supervise cross functional team of employees to ensure incremental program progress. Team includes, purchasing, material procurement, operations, design, quality, manufacturing, logistics and maintenance.Maintain manufacturing alignment with the platform’s program stage gates.
  • John Deere
    Tool Engineering Competency Leader
    John Deere Nov 2000 - Dec 2012
    Moline, Il, Us
    Develop NA tooling strategy for Global Combine Harvesting. Initiate projects, define strategy, supervise local tool engineering staff.
  • Caterpillar Inc.
    Operation Supervisor
    Caterpillar Inc. Apr 1997 - Oct 2000
    Irving, Texas, Us
    Supervisor of heat treat, machining and weld cells for motor grader production.

Roger Davis Skills

Manufacturing Engineering Manufacturing Product Development Lean Manufacturing Continuous Improvement Engineering Project Management Machining Fmea Cross Functional Team Leadership Machine Tools Six Sigma Design For Manufacturing Process Improvement Kaizen Welding Engineering Management Process Engineering Sheet Metal Quality Management Metal Fabrication Gd&t Supervisory Skills Leadership Project Engineering Dmaic Product Launch Strategy Heat Treatment Geometric Dimensioning 5s Failure Mode And Effects Analysis

Roger Davis Education Details

  • Bradley University
    Bradley University
    Manufacturing Engineering
  • Carl Sandburg College
    Carl Sandburg College
    Manufacturing Engineering

Frequently Asked Questions about Roger Davis

What company does Roger Davis work for?

Roger Davis works for General Grind & Machine

What is Roger Davis's role at the current company?

Roger Davis's current role is Quality Engineering Project Manager @ General Grind & Machine | Quality Management.

What is Roger Davis's email address?

Roger Davis's email address is ro****@****cnh.com

What is Roger Davis's direct phone number?

Roger Davis's direct phone number is +130950*****

What schools did Roger Davis attend?

Roger Davis attended Bradley University, Carl Sandburg College.

What are some of Roger Davis's interests?

Roger Davis has interest in Exercise, Home Improvement, Reading, Shooting, Gourmet Cooking, Sports, Fishing, Home Decoration, Children, Cooking.

What skills is Roger Davis known for?

Roger Davis has skills like Manufacturing Engineering, Manufacturing, Product Development, Lean Manufacturing, Continuous Improvement, Engineering, Project Management, Machining, Fmea, Cross Functional Team Leadership, Machine Tools, Six Sigma.

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