Roger Horn, P.E. Email & Phone Number

California, United States

Mission Viejo, California, United States

Santa Fe Springs, California, United States

Anaheim, CA

Manage the engineering, design, and execution of capital projects for theme park attractions and perform as the cognizant engineer for Disney California Adventure - West Side Attractions.- Temporary Assignment - Support opening of Rise of the Resistance - Temporary Assignment - West Side Disneyland Sustaining Engineering team (July 2018 - August 2019).

Costa Mesa, CA

• Perform component design for the NASCAR Sprint Cup engine program including assembly layouts, FEA analysis, and mechanism analysis if required. Assist with component manufacturing, assembly, and testing validation.
• Managed alternator mounting and cooling duct component design.
• Designed laser mounting fixtures with anti-vibration mounts for valve-train testing.
• Developed new components to improve performance of carburetors.
• Designed new EFI fuel rails with anti-vibration… Show more Perform component design for the NASCAR Sprint Cup engine program including assembly layouts, FEA analysis, and mechanism analysis if required. Assist with.
• Designed new EFI fuel rails with anti-vibration mounting.

Tustin, CA

• Perform mechanical design and analysis for various military, theme park, and concept car projects. Collaborate in a team environment with other engineers and project managers to achieve customer requirements in a.
• Designed weld fixture tooling for a short production run of theme park people carriers and developing the QC inspection routines.
• Performed design and rapid… Show more Perform mechanical design and analysis for various military, theme park, and concept car projects. Collaborate in a team environment with other engineers and project managers to.
• Performed design and rapid prototype fabrication of navigation controls for a concept car steering wheel under strict time constraints.
• Designed and performed structural analysis to improve mobility of a military river boat trailer.
• Designed structural upgrades to a rolling road test equipment used to test real world military suspension upgrades. Show less

Torrance, CA

• Managed product development of plastic injection molded equipment protector cases. All components are designed in 3D CAD (Solidworks 2007) and critical aspects are analyzed using COSMOS to improve product durability..
• Managed project schedules from concept to hand off to manufacturing.
• Developed a large shipping… Show more Managed product development of plastic injection molded equipment protector cases. All components are designed in 3D CAD (Solidworks 2007) and critical aspects are analyzed using.
• Developed a large shipping container with multiple mobility options such as casters and fork lift risers. Performed extensive COSMOS structural analysis to ensure product integrity under harsh conditions.
• Redesigned micro-case product line to increase cycle time, improve manufacturability, reduce the number of components, and assist with new packaging.
• Engineered latching mechanism to replace existing mechanical latch with a spring loaded version.

Hawthorne, CA

• Managed product development of aluminum tube performance intake systems for automotive and truck applications. All components are developed with extensive vehicle dynamometer testing, flow bench analysis, vehicle.
• Developed performance intake systems for various cars and trucks such as the 2006 Honda Civic Si, 2005 Chevy Cobalt SS, and the 97-00 Ford Ranger.
• Developed new diesel air filter for higher airflow and dust holding capacity.
• Redesigned six diesel truck applications to optimize performance with new diesel air filter. Show less

Torrance, CA

• Managed product development of cast aluminum performance engine components such as intake manifolds, water pumps, EFI conversion kits, turbo kits, and all their accessories. Projects are taken from initial concept and.
• Performed project management of products from concept through to manufacturing hand off.
• Developed three carburetor-to-EFI conversion kits for V8 engines.
• Developed numerous V8 performance intake manifolds, single plane design.
• Designed and developed the first street performance intake manifolds for a Honda Civic.
• Set up data acquisition on a WRX and assisted with turbo kit and intercooler development. Show less

Irvine, CA

• Performed design, development, and testing of the QUANTUM alternative fuel injector. Design, purchase, and setup test apparatus, conduct testing, and report test results on LPG, CNG, and Hydrogen fuel injectors.
• Managed a project to build a CNG fuel injector testing system with a budget of $250k.
• Performed laser weld development on micro devices.
• Operated and maintained the fuel injector calibration bench.

Santa Clarita, CA

Managed quality in locally manufactured engine components, tooling, and jigs for the FedEx CART series engine program. Implemented SPC to monitor quality of parts produced by local vendors.

Bachelor Of Science (B.S.), Mechanical Engineering

Activities and Societies: Society of Automotive Engineers Formula SAE project team member 2006

High School