• Designed and analyzed Linear actuator and packaging solutions for next generation of bionic prosthetic devices.• Developed prototypes using 3D printing , performed testing and upgraded designs using Solidworks.

• Analyzed CAD designs and monitored processes to identify areas for improvement.• Developed requirements and implemented engineering changes to decrease cycle time by 6 minutes for the assembly process for Accord 2020 and Civic 2020.• Developed process standards, SOP and modified existing operations procedures to incorporate new requirements for installation of engine parts such as pistons, cam shaft, sensor, Fuel injectors, Catalytic converter, and turbocharger.• Attended project planning meetings to coordinate the assembly process with design, planning and plant engineering teams, and coordinate delivery timelines.

• Designed and developed control system for Electronic Fuel Injector, Electronic Throttle Position Controller (ETC) and Engine Speed Control System in compliance with ISO 26262. Calibrated and tested controller model on Hardware in Loop (HIL) for Cummins 5.9L diesel engine using MotoHawk, MotoTune, and Simulink.

• Collaborate with business function areas to understand business processes, define data requirements and review current systems and Participate in meetings, training, troubleshooting and resolve process issues.• Hands on experienced in SAP R/3-MM, LE, WM, QM and PP modules and Configured Material master, PP master data, Vendor master.• Configured Material master, PP master data, Vendor master and support company's internal controls over logistical and manufacturing processes using SAP R/3-MM, LE, WM, QM and PP modules.

• Studied nano-scale energy harvesting technology and super hydrophobic surfaces namely Nano-Generators, solar cells and wetting models under dr. Cheng Luo.• Developed mathematical models and reported assorted designs, materials and Micro-Nano fabrication processes to create antifouling coatings for solar cell

Managed a team of 10 for manufacturing of plastic products | Injection molding | Production Planning | JIT Manufacturing Customer and Supplier development | Mold design | Product and process specification development. • Designed injection molds and performed mold flow simulations for various parts to improve quality.• Reduced transportation cost by 40% through development of 3 new local suppliers for raw material, mold and tools .• Interpreted product designs and developed specifications for Injection molding - operating parameters, operation sheet, process plan, SOPs, BOM and other manufacturing documents.

Designed, developed and implemented manufacturing and assembly process of carbon reinforced fiber plastic product | Prototype, test and validated manufacturing process and equipment | Developed Tooling requirements and supported supply chain (PTP) activities | Designed jigs and fixtures | Operated in cross functional teams with multinational customers, and played key role process development, continuous improvement, problem solving and presented ideas and solutions | Support manufacturing functions of machining shop | Directed 14 technicians for assembly and manufacturing. • Managed a budget of $1.2M to launch state of art assembly line. Planned, designed, laid out and coordinated construction of assembly shop and installation of equipment. Developed assembly process from scratch.• Reduced process cycle time by 40% and paper use by 65% through implementation of Lean manufacturing concepts and standardization of process. Documented operation sheet, operation drawing, BOM, SOP’s, process flowcharts, ECN, testing and validation plans.• Resolved nearly all manufacturing issues through training, process improvements and more efficient use of technology.• Improve quality by 30%; reduced rework by 90% through root cause analysis and Designing hydro-pneumatic press. • Saved material cost of nearly 60,000 dollars by testing and revalidating expired sealants and other consumables inventory.• Achieved Zero accident workplace environment by implementing proper Safety measures.

Planned, designed and developed assembly process of carbonreinforced fiber plastic floor beam from scratch for Boeing 787.● Designed and Developed operation standards including SOPs,BOM,process flowcharts, drawings, ECN, testing and validation plans andmaterial handling system including trolleys, jigs and fixtures.● Reduced process cycle time by 40%, improved quality by 30%;reduced rework by 90%,Saved material cost of nearly 40 lakhs bytesting and revalidation of expired inventory.