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Core competencies in Manufacturing Engineering with MBA in Operations Management with Lean Six Sigma certification; having 21+ Years of experience in Automotive, Farm sector, Defence Vehicle, Turnkey project management. Currently working for Aerospace manufacturing engineering. Expertise in New Product Introduction, Launch Planning, Process definition, Facility and Budgeting for brown-field projects.Passionate about Electronic integration, IOT, AI, Aircraft & Vehicle Manufacturing, and its manufacturing engineering and tooling Expertise knowledge in SAP PDP, APQP, PPAP, SOI, Process Sheet, Process flow charts, PFMEA & Control plans while new project implementation.Proficiently work in data management of project, system related documents and vehicle overall Launch planning as well as selection, installation & commissioning of Manipulators, Conveyors, assembly fixtures & special equipment for the vehicle assembly line.Possess a strong understanding of concepts pertaining to Simultaneous Engineering, automotive engineering, research & development, Virtual Manufacturing for a passenger vehicle, defence vehicles, farm equipment and modern TractorsSpearheaded team in Virtual Manufacturing, Quality Planning & Logistic in new product introduction. Executed 4 full life cycle project. International exposure of working in USA and Europe. Excellent communication skills with an ability to establish collaborative working relationships with key stakeholders including clients to deliver solutions.A self-starter with an ability to take calculated risks, stay positive, persist and build long-lasting relationshipsCompetency Matrix –• Aircraft manufacturing and process planning• Project Management• Automotive Facility Planning• Installation & Commissioning• Proto-type Building• Lean Manufacturing • Product development Process• Virtual ManufacturingCertification • Project Management certification from MSME Govt of India Society• Lean Manufacturing from PBGI ASCB• Industrial Safety from MSME Govt of India Society• Perusing certification in PRINCE2® project mgnt by Axelos UK
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Project ManagerExpleo GroupPune, Mh, In -
Project ManagerExpleo Group Dec 2020 - PresentPune, Maharashtra, IndiaCurrently working in Expleo Solution on Global Aircraft manufacturing engineering and process planning Successfully completed Citroen brownfield project in Chennai, was responsible for Industrialization and factory set-upNew product introduction - Automotive Industrialization General Assembly process and facility planning and execution Understand the product to process requirements and implement the solutions for production set-upLeading team of process to set-up plant, facility and process for Trim chassis and Final lineProveout the end to end process till ramp up. -
Program ManagerBajaj Electricals Ltd Jul 2020 - Dec 2020Mumbai, Maharashtra, IndiaLead project management functions & coordinate cross functional teams located across geographies and mange project deliverableEnsuring Projects are planned in detail, flowsheets, MS projects and executing accordingly meeting all gates requirementsEnsuring all the flow meetings are being conducted and issues are being resolved in timeConducting buffer recovery meeting to bring project deliverable on track -
Project LeaderPari Jul 2019 - Jul 2020Pune Area, IndiaKey Result Areas:- Project manager for turnkey projects & responsible for tracking, coordinating & controlling the project start from conceptualization to execution- Single point of contact for customer, addressing RFQ, technical review sign-off and monitoring project progress phases- Co-ordinating with design, material and installation team during project milestones and get task done from them- Creating overall project time plan and tracking critical path and long lead parts - Define and allocate project budget, monitoring and controlling it from phase to phase- Resource planning and tracking project health as per target and alignment with proposal- Ensured material and assembly availability for build in house and customer site- Participated & attended on site installation activities, monitor and resolve the site issues from cross functional team - Successfully executed project for Fiat new 1.2 l bs6 engine line and FMCG Gadre marine project for pick and place system for claw crab -
Start-Up OwnerElectrica Motors Banglore Nov 2018 - Jul 2019Bengaluru, Karnataka, IndiaLearning / experience on entrepreneurship. Startup business for manufacturing electric motors
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Program Manager For Defence VehiclesTata Motors Nov 2017 - Nov 2018Pune Area, IndiaKey Result Areas:Responsible for new product development and established plans for mine and bulletproof vehicles for Indian ArmyPrepared & Published WBS, Timeline, RASIC, Decision matrix, Budget plan & Gateways deliverables for new projectPerformed:• Detailed study of defense tender and mapped technical specification with TML Vehicles and gave inputs to marketing for tender bidding & submission• Daily project review with ERC, SCM & Manufacturing Team for their deliverables & supported for further directions• Coorrdinated Part development tracking start from SOR released to TRSO(Technical review sign-off) till PO released.• Led Proto vehicle builds by coordinated with Proto-shop, ERC, SCM & manufacturing• Monitored vehicle internal testing with ERC for pre CMVR and tender product specifications • Resolved and signed-off 4D (DFMEA, DFM, DFA & DFS) from CFT before new part tooling kick-off. Achievements : Safari GS800, MPV BS4 & Successfully coordinated Defence Expo 2018 for vehicle readiness -
Sr. Manager Manufacturing Design & ProjectJohn Deere May 2011 - Nov 2017Pune Area, IndiaKey Result Areas:- Worked in Manufacturing Engineering department and responsible for new Product planning, development & execution- Coordinated with cross-functional team and ensured all manufacturing milestones were delivered on time and with the desired level of quality- Responsible for the new product launch planning and budget from definition till execution- Involved in project from PIW and give input related to DFA, PFMEA, Mfg must and want & product to process Safety- Led E-builds / virtual manufacturing activities; provided manufacturing inputs for assembly feasibility, process constraints, standardization, logistics, ergonomic & safety which prevents design changed in later stage- Developed & implemented manufacturing strategy for new product with lean concept- Defined make or buy strategy. Design and developed sub-assy fixture & logistics for internal assembly.- Led and defined vehicle programming and diagnostic for electronics tractors and gave training to production.- Identified the risks in process & facilities and developed its mitigation plan for HIHR facilities.- Evaluated the project milestones & phases and presented to Sr. Leadership for their approval- Prepared MBOM from Engineering BOM and released it for product costing and MRP - Coordinated station wise Part tracking list and ensured each part available for the build. - Managed vehicle builds (Durability, PP & SOP) on assembly line from build planning till execution- Resource planning and established communication with production and planning dept. during build - Raised NC in the system for any issue identified during build and resolved it from engineering & evaluated further- Coordinated installation & commissioning of production tools, equipments & trolleys for respective build- Developed and implemented material management activities, flow strategies, value stream mapping and maintained safe and efficient manufacturing processes at all times -
Manager Project Management,Tata Motors Nov 2008 - May 2011Pune Area, IndiaKey Result Areas:Managed & coordinated the product development processes & milestones as per TATA NPI guideline for TATA Aria • Daily review on design releases, tooling kick-off sign-off, IDT & ODT testing & Part development • Managed electrical and trim commodity and support them for project level sign-off • Coordinated product launches & physical build for Beta, PO , PP & SOP. Published production schedule • Led Process prove-out and fitment trials activities on TCF assembly line for PO & PP phases• Monitored project issues and closed them from respective team-members• Coordinated vehicle teardown exercise, monitored and closer the issues• Monitored Craftsmanship review with Supplier on E-Cube and reviewed trim & exterior parts for FTN ( Fit to Nominal ) • Resolved and sign-off VLO (vehicle layout ) workshops for wiring harness & brake line routing • Ensured & organized SAM trails and released service special tools & work-shop manual before market launch • Spearheaded the TCF assembly shop readiness by coordinating with manufacturing planning team APL.• J14 conveyor installation and shop readiness for build • Monitoring erection & commissioning of planned facilities, equipment & power tools for TCF.• Validated the process & manufacturing feasibility for ARIA TCF Line Achievements : Rolled out ARIA PP & SOP batch of 500 vehicles in TCF facilities on schedule timeAchieved project milestone of Auto-Expo 2010 Unveils & final launch on Oct’10 -
Dy. Manager Vehicle Process & TcfMahindra & Mahindra Apr 2002 - Oct 2008NasikKey Result Areas:- Worked in Manufacturing Engineering department and responsible for new product process planning & execution- Process planning start for design review to proper tool or equipment selection for vehicle TCF line Responsible for design, development & erection & commissioning of various materials handling facilities, conveyor & manipulators, rails & hoisting- Prepared Capital Budget & created RFQ for various facilities & equipment’s for vehicle assembly line- Implemented various product ECNs and ongoing process improvements - Implemented various Kaizen, Poka-yokes, 5S and TPM on Vehicle assembly line- Prepared and owned the TCF Plant layout and ensured every time updated- Created DCP documents (PFC, PFMEA &CP) for new projects (model launch as per MPDS & MQS guidelines)- Implemented advance features; like Air Bag, Tyre-tronics, Rear Parking sensors, ABS, ESP, Rain light sensor during new generation Scorpio- Core team member of Scorpio 408 US market (consisting of mfg planning for After Treatment T2BIN5 trough Adblue & SCR)Achievements : Implemented following projects within given timeline:• Scorpio - New M-Hawk / Export SC-DC / Zero Defect • Bolero - CRDe / MDICommissioned & installed following facilities & process:• Slat conveyor with overhead infrastructure, pneumatic line and power tools for Scorpio final CAI line• Cargo synchronization & auto lift & transfer on Scorpio Assembly Line• Brake & Clutch Bleeding Equipment for Bolero TCF – Indigenously developed in low cost solution• AC Filling & Power Steering Evacuation & Fill Machine for Bolero TCF• Electric Multi-Spindle Tools for Clutch Plate & Tyre Assembly in Scorpio TCF• 3D Camera base wheel Alignment Machine for Bolero TCF -
Prototype EngineerAsia Motorworks Ltd Oct 2001 - Apr 2002Gujrathinvolved in concept building of 1'st batch of AMW trucks.installed whole concept truck and presnted to top-management
Roshan Thakur Skills
Roshan Thakur Education Details
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K.J. Somaiya College Of Engineering1'St -
Jdc Bytco Managemnt & ReserchOperation & Production Management -
Bhausaheb Vartak Politechnic1'St -
Balmohan Vidya Mandir1'St
Frequently Asked Questions about Roshan Thakur
What company does Roshan Thakur work for?
Roshan Thakur works for Expleo Group
What is Roshan Thakur's role at the current company?
Roshan Thakur's current role is Project Manager.
What is Roshan Thakur's email address?
Roshan Thakur's email address is th****@****o.co.in
What is Roshan Thakur's direct phone number?
Roshan Thakur's direct phone number is (800) 275*****
What schools did Roshan Thakur attend?
Roshan Thakur attended K.j. Somaiya College Of Engineering, Jdc Bytco Managemnt & Reserch, Bhausaheb Vartak Politechnic, Balmohan Vidya Mandir.
What skills is Roshan Thakur known for?
Roshan Thakur has skills like Manufacturing, Manufacturing Engineering, Engineering, Lean Manufacturing, Quality System, Ppap, Automotive, Process Engineering, Product Development, Design For Manufacturing, Continuous Improvement, Apqp.
Who are Roshan Thakur's colleagues?
Roshan Thakur's colleagues are Koketso Goodwill Madumo, Sivanandan T, Jérémy Gonzalez, Omar Emam, Sharmeen Danish Ahmed Shaikh, David Tinsley, Houssain Lazar Benmussa.
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Roshan Thakur
Devops | 1X Aws | 2X Gcp | Ci/Cd | Jenkins | Linux | Ansible | Docker | Kubernetes | DatadogGurugram -
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3gmail.com, honeywell.com, accenture.com
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