Roshan Jayakumar, Pmp Email & Phone Number

Leander, Tx, Us

Burnet, Texas, United States

Burnet, Texas, United States

United States

 Lead the Estimation Team in Cost Management activities such as Planning, Estimating & Determining the Capital and Tooling budget for new programs (Valued up to $200M)  Perform Value Stream Mapping to determine product flow, resources & risk management for new projects  Estimate Project schedule & Equipment timeline to support safe quick launch  Maintain strong communication with Stakeholders at multiple levels and obtain necessary quotation approvals (Engineering, Operations & Management teams) Determine type of CNC’s, HPDC & Quality equipment’s and develop product feasibility to support in New Product Introduction  Improved quote lead-time from 18 days to 10 days resulting in multiple project awards which made Nemak the leading producer of Battery Housings in 2021 Reduced machining cycle time on Transfer Case by 24% which resulted in CAPEX savings of USD 1 million on CNC’s

Sheboygan, Wisconsin, United States

 Collaborated with Global team on machining analysis for global Powertrain, Electric & Structural program RFQ’s  Developed plant layouts to reduce material handling and product wait times to enhance continuous product flow  Reduced capital investment (Up to $50M) by identifying and reutilizing capable existing equipment  Prepared Statement of Work (SOW) for equipment’s like CNC’s, Leak tester, Washer, Custom Assembly & Gaging  Supported and managed technical reviews with customers and vendors  Performed FAT’s at supplier’s and plant floor and supported in equipment qualification studies (Capability, Gage R & R, Safety acceptance)

Windsor, Ontario, Canada

− Optimized sand core machine cycle times − Assisted in managing Nemak database management system (NORIS) − Performed root cause analysis on machines and casting furnace downtime

Windsor, Ontario, Canada

− Managed production activities on inspection line (GP-12) − Developed the team through continuous training to perform quality inspection checks while meeting safety standards − Implemented 5S and continuous improvement activities on the production floor (SIX SIGMA) − Lead safety communications and SQDC board reviews− Supported the successful launch of a new I6 engine block by developing prototypes on sand core machines using Pre-production (Plastic tools) and production tooling (Steel tools) − Maintained and controlled quality through CMM and DT/NDT on production and prototype parts − “Outstanding Morale Award”: Recognized as the employee with an outstanding morale and positive attitude

Windsor, Ontario, Canada

- Developed Sand casting core packages and played a key role in new product launches- Provided hands on technical support during machine downtime and assist in identifying and troubleshooting the problem− Controlled quality through inspection (I4 engine blocks)− Assisted plant team with CMM inspection of production and developmental castings− Analyzed casting microstructure and performed mechanical tests (Hardness, Tensile & Impact Testing)− Conducted radiography inspection on engine blocks to identify casting defects (Porosity, shrinkage) and ensure quality- Performed mechanical tests and assessed microstructure on warranty return engine blocks in the Metallurgical laboratory

Windsor, Ontario, Canada

- Operated Sand Casting machine to make core packages- Supported in Visual inspection of Sand core packages- Participated in safety initiatives – safe or stop, lock out tag out

India

 Increased net tool life on the Post-End & Flange-End crankshaft machining line by 72% which resulted in annual cost saving of INR 0.7 million Modified tool geometry to increase tool life Reduced downtime and increased production of parts by eliminating frequent tool changes “Best Co-op Project”: For Tool life improvement, productivity improvement with cost and downtime reduction

Pune Area, India

- Provided engineering assistance for manufacturing machine operations- Analyzed compatibility of project requests with current manufacturing process- Reviewed and analyzed engineering drawings for product costing- Prepared BOM for products manufactured- Determined alternate machining techniques, feasibility of production processes and improve quality standards

Master Of Engineering (M.Eng.), Automotive Engineering, 8.2

Activities and Societies: Cyclist Association, Campus Ministry, Indian Students Association, SAE International

Bachelor Of Engineering (B.E.), Mechanical Engineering, 7.5

Activities and Societies: SAE India, Music Band, Mechanical Engineers Society, RC Car Challenge, Bottle Rocketry, Glider.

High School, Mathematics And Computer Science, 8.5

Activities and Societies: Member of Pondicherry Sports Association, Athlete (Shotput, Discus and Javelin Throw), Handicraft Club, Arts.