Roshan Romano Pillay Email & Phone Number

Canada

Toronto, Ontario, Canada

Ontario, Canada

Toronto

Bidadi

• Integrated New model design into existing production Jigs during Project (Jig design) Phase to reduce initial equipment cost.
• Prepared Total Productive Maintenance (TPM) system along with schedule to be followed during production and reduced breakdowns of jigs by 25%.
• Conducted Design Engineering (DE), Evaluation, Simulation and prove out of new Jigs and fixtures as part of set-up of new Production Line for Automobile (Car) Body Manufacturing for a Major Project.
• Monitored incoming material quality, processes at Body shop and Part assembly in final product and established Quality Assurance Network across the supply chain.
• Lead a team of Group Leaders, Team Leaders and Technicians to perform their roles as part of measuring, monitoring and controlling Body Accuracy of Automobile (Car) Body.
• Developed and Implemented Quality control systems that efficiently monitored the products and achieved the desired output with a DPU (Defects Per Unit) of under 0.01.

Bidadi

• Headed Quality Control section in multiple model life management projects across diverse vehicle segments such as Sedan (Corolla and Yaris), Hatchback (Liva) and Compact Cross-over (Etios Cross).
• Monitored and achieved production KPIs (Key Performance Indicators) through technical resolution of issues thereby enhancing Part, Process and Product Quality.
• Assessed and analysed prevailing methods used in Production, developed and draft improvement to make the line more flexible to respond to Production requirements.
• Attended to Quality and other technical queries from internal and external customers during production to monitor internal customer satisfaction through different phases of Project and improved project stabilisation.
• Implemented and maintained Quality Management systems and consistently certified as ISO 9001 compliant with Zero non conformances.
• Allocated manpower and equipment resources towards projects and facilities to ensure operation team can meet targets as per schedule.

Bengaluru Area, India

• Monitored Quality and Productivity concerns identified during Project phase and follow-through for issue closure by developing a New system which ensured a closure rate of >95%.
• Prepared Layout proposals and executed changes to improve efficiency of Space utilization by 20%.
• Conducted regular Safety Audits to identify potentially hazardous working conditions and implemented countermeasures to ensure a safe workplace.
• Practiced the usage of Quality Control tools and Toyota Business Practices methodology and percolated the same in my organization.
• Ensured smooth transition from trial Phase to mass production of a New Model introduction into the Multi model Production Line.

Bengaluru Area, India

Quality Assurance Network Implement/Evaluation during New Model Production Line Setup. Cross-Functional Team co-ordination for Quick and Effective solutions to challenges faced during set-up stages of a welding production line.

Bachelor Of Engineering (B.E.), Mechanical Engineering

Activities and Societies: Basketball

Pcme, Electronics

Sslc, Sslc

Activities and Societies: Basketball, Handball, Debate