As an Associate at Biocon, I focus on the fill and finish processes involved in the manufacturing of insulin, a vital drug for millions of people worldwide. I optimize the filling processes by reducing the TAKT time, synchronizing the flow and pace with the demand of the company. I also conduct IPC, trial run, and troubleshoot OOT/OOS for vial and cartridges, ensuring the quality and safety of the product.I have a strong background in continuous improvement and lean manufacturing, which I developed during my internship at ATA IMS Berhad, where I analyzed the operator's ergonomic structure, enhanced WIP balancing, and improved production capacity. I also implemented a POKE YOKE feature to protect the wire from wear and tear, and to facilitate the handling of jigs and equipment. I am currently pursuing a Bachelor of Engineering in Mechanical Engineering at the University of Selangor, where I learn the fundamentals and applications of engineering principles and practices. I am passionate about applying my skills and knowledge to the pharmaceutical sector, where I can contribute to the health and well-being of people around the world.
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Process EngineerFlexJohor, Malaysia -
Project EngineerAdas Metal Engineering Aug 2024 - PresentJohor- In charge of daily site operations including work arrangement, monitor, control and reporting. -To undertake and closely supervise assigned projects from planning stage to completion. -To ensure that projects are delivered within pre-determined cost, time and quality standard. -To plan and monitor work progress, to ensure compliance with regulatory standards and development plan. -Leading operation teams including site supervisors to carry out fabrication work as planned. -Carry out faulty and weekly construction work planning and reporting. -To plan and organise material delivery, machinery and workforce. -To closely monitor and control resources consumptions to avoid wastage, downtime and idling. -To implement QA/QC procedure with the consultant and client’s representative.-To keep and update resource consumption records and work done amount. -To liaison with design teams for all factory work matters. -To liaison with safety & health and traffic management departments to safeguard public safety. -
AssociateBiocon Dec 2022 - Mar 2024MalaysiaTo optimize all filling processes➢ Conduct IPC (Initial Production Check) of the machine's functionalityand capabilities during pre-production to ensure that the productiondoes not experience any significant periods of delay.➢ Prepare and provide technical interpretation on solving Out ofTrend (OOT)/Out of Specification (OOS) postproduction run forvial and cartridges in Grade B cleanroom environment.➢ Monitor and maintain the aseptic and vital interventions under thelaminar air flow during filling by using RABS gloves (ReducedAccess Barrier System) within the machine’s space to inhibit theproliferation of microbes and major defects in product andmachine parts respectively.➢ Increased production quality and productivity, measured by35% less defects by minimizations of bottlenecks.➢ Prepare and forecast production schedules to minimizechangeover time by implementing continuous improvement cultureto improve time and efficiency.➢ Lead investigations for equipment related issues, deploycorrective and preventive actions to eliminate recurrence.➢ Assist all authorized audits, inspections and statutory licenserenewal for required machine parts and aseptic implementationse.g. EMMA International & FDA➢ Conduct, Assist and Plan preventive maintenance and emergent repairs forFilling Machine which includes all aspects of filling machine monitoringequipment’s in Grade B and Grade A cleanroom.➢ Conduct physical inspections on inventory spare parts for criticalcomponents and consumable parts of equipment.➢ Collaborate with the quality assurance team to address deviations,Investigation Report, Study Protocol on new implementation andmodify Standard Operating Procedures (SOP) to develop newCorrective Action Preventive Action (CAPA).➢ Analyze test data, identify trends, and troubleshoot test failures todetermine root cause and implement corrective actions which enduresaseptic practices -
Graduate Trainee ( Drug Product )Biocon Nov 2022 - Dec 2022Iskandar Puteri1. To ensure that all production activities are carried out in compliance with the cGMP requirements by strictly adhering to the standard operating procedures and good documentation practices.2. Ensures all team members strictly comply with cGMP procedures and immediately calls attention and corrects any member deviating procedures.3. Adherence to safety, health, hygiene and environmental measures.4. To perform following activities as per Standard Operating Procedures below and having a sound knowledge on cGMP.a) Monitoring of cleaning activities with correct disinfectant and frequency.b) Monitoring and recording area differential pressure, temperature and relative humidityc) Performing CIP and SIP OF Mobile Vesseld) Performing Automation Formulation System (PCS-7) of Formulation Vessel, Filtration Skids and Transfer Vessele) Ensure cleanliness and sterilization of Formulation Vessel and Transfer Vessel.f) Preparation of solution according to the different batches and the production plan for vials / cartridges -
Internship TraineeAta Ims Berhad Aug 2021 - Nov 2021Johore, MalaysiaAnalyzed the operator's ergonomic structure in order to raise the process time (CYCLE TIME), hence enhancing WIP Balancing and improving the production capacity from its original level. Developed a POKE YOKE feature that incorporates a layer of protection against the wire being exposed to rapid wear and tear, as well as for the handling of jigs and other equipment. Numerous reports have been compiled for the advantage of higher-ups, proposing useful ideas for the process line.
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Warehouse EmployeeCelestica Jan 2018 - Jun 2018Johor Bahru, Johore, MalaysiaI was a warehouse, Putaway worker. I have knowledge in keying in data using the SAPS system and can work under great pressure. -
Sales AssociateAeon Co. (M) Bhd. Sep 2017 - Dec 2017Kulai Jaya, Johore, MalaysiaGreeting, serving, and assisting customers with their demands while assuring their pleasure by offering excellent customer service. Maintaining the highest sales in the AEON Men's Clothing Brands throughout Black Friday by keeping up with an updated stock of Men’s Clothing which satisfies customers’ demands.
Rufus Dilshan Education Details
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University Of Selangor3.00 -
Engineering
Frequently Asked Questions about Rufus Dilshan
What company does Rufus Dilshan work for?
Rufus Dilshan works for Flex
What is Rufus Dilshan's role at the current company?
Rufus Dilshan's current role is Process Engineer.
What schools did Rufus Dilshan attend?
Rufus Dilshan attended University Of Selangor, Management And Science University.
Who are Rufus Dilshan's colleagues?
Rufus Dilshan's colleagues are Alejandro Alcántar Chavarín, Conceição Lima, Marcio Cabral, Nick Saw, Sergio Enrique Castillo Martínez, Nismi Thampi, Avishai Boutz.
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