Russell Weeks, Mechanical Engineer Email & Phone Number

Cupertino, California, US

Minneapolis, MN, US

• Focused on providing mechanical and controls support in addition to driving projects to automate and improve existing processes.
• Mechanical design and process development of large scale needle electropolishing machine to triple current output.
• Diagnose automated mfg. equipment failures and collect data to identify root causes and develop sustainable solutions using DMAIC process.
• Develop and implement countermeasures to prevent repetitive breakdowns through both mechanical and controls solutions.
• Responsible for troubleshooting of PLC controlled robotic systems with vision as well as PC controlled CNC machines
• Vision system development & qualification

Minneapolis, MN, US

• Participate in cross-functional design review for new automated packaging equipment and robotic deburring machine
• Responsible for daily troubleshooting of automated PLC based machines with integrated vision systems and robotic handling
• Perform root cause analysis and implement effective corrective actions for 75+ non-conformances utilizing Lean Six Sigma process tools
• Work with vendor to design, integrate and qualify sophisticated detection system with back check functionality
• Investigate process capability constraints of needle forming machine, implement tooling and machine improvements andcomplete full validation for machine
• Install and validate static eliminators and fixturing for seven micro forming machines to improve loading and reduce scrap

Minneapolis, MN, US

• Worked as a mechanical engineering intern on a minimally invasive robotic surgery platform project
• Conducted performance and reliability testing of electro-mechanical devices and subassemblies
• Developed and optimized assembly instructions for 3 separate systems containing 63 total steps and 215 major components
• Developed and produced a 300+ component BOM and linked it to an extensive drawing and documentation package in Agile
• Assembled and performed troubleshooting of complex electro-mechanical assemblies
• Designed base plate for a 6 ton capacity High Force Lever Press

• Redesigned components of a Navy aircraft tie-down system
• 3D printed prototypes for tie-down system
• Analyzed CAD models and created drawings for tie-down system
• Analyzed ergonomic design of tie-down components
• Assisted with projects for additive manufacturing business, Happy Workhorse https://www.happyworkhorse.com/

• Worked with Engineering team to build Inter Atrial Shunt Device Systems and to improve the overall manufacturing process.Completed Projects in:
• Continuous improvement
• New Product introduction
• Regulatory
• Direct manufacturing
• FDA TestingProjects:

Birmingham, West Midlands, GB

• Conducted a capability process study on the GE90, GENx2B, and GP7000 fan casings
• Analyzed probing data of over 400 features on 25 parts using Minitab statistical software
• Created and populated inspection method sheets
• Assisted in preparing for an AS9100 audit by creating quality management review reports
• Designed work instructions for the MRB/Scrap process
• Provided tours of the facility for Lean training exercises

• Maintained continuous surveillance of patrons
• Performed rescues in the event of drowning or swimming accidents
• Performed first aid and CPR according to the demands of adverse situations
• Conducted pool chemical checks to ensure safety and hygiene

Hartford, CT, US

• Conducted research on the antimicrobial properties of shark skin and other natural surfaces
• Member of National Honors Society
• Volunteer Tutor for Underclassmen
• Captain of FIRST Robotics Team
• 2012/2013 – The Capitol Region Interdistrict Leadership Academy (CRILA)
• 2012/2013 – Dr. Rick Conard Research Award

Bachelor Of Science (B.S.), Mechanical Engineering Major, Human Factors Engineering Minor

Education record

Education record