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Ryan Garrison is a Worldwide Head of Maintenance at thyssenkrupp Dynamic Components Danville. He possess expertise in kaizen, continuous improvement, lean manufacturing, manufacturing, manufacturing engineering.
Thyssenkrupp Dynamic Components Danville
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Worldwide Head Of MaintenanceThyssenkrupp Dynamic Components DanvilleLafayette, In, Us -
Manufacturing Engineering ManagerGreat Dane Jun 2024 - PresentChicago, Illinois, UsResponsible for CapEx projects for the Brazil facility.Responsible for maintenance department and MRO spending. -
Worldwide Head Of MaintenanceThyssenkrupp Dynamic Components Danville Dec 2021 - Jul 2024Danville, Illinois, UsTier 1 automotive supplier of high precision shafts with over 27 million produced annually for Ford, VW, GM, Chrysler, Kia, BMW, and other OEM’s. --> Leading a team of 10 Heads of Maintenance, and 2 specialized leaders in spare parts and fluid management across the world. -->Documented and standardized a spare parts management process across 10 plants to create the best-known process. --> Developed, in collaboration with other thyssenkrupp business units, a comprehensive maintenance evaluation system to use best practices across 50 sites.--> Coach and functional leader for custom designed Manufacturing Execution Software (MES) that was developed and launched in 10 plants across the world in 1.5 years. --> Worked with MES Company to streamline configuration of assets in a Computer Maintenance Management Software to streamline maintenance operations and knowledge transfer.--> Founded system for MTTR and MTBF to identify improvement potential with data that is easily understood and actioned.--> In process to define and implement predictive maintenance vision and standard across the group -
Head Of Manufacturing Engineering WwThyssenkrupp Dynamic Components Danville Apr 2020 - Jun 2022Danville, Illinois, UsLead a team of 10 Heads of Manufacturing Engineering, and 2 specialized leaders in spare parts and tooling management across the world. -->Developed and deployed a strategy to take the Manufacturing Engineering function from 2019 to 2025--> Created comprehensive knowledge management system to connect all 10 plants with their counterpart at the other sites-->Coached and implemented slow moving analysis system to identify possible obsolete tooling along with a KPI to ensure sustainable results-->Documented and standardized tool management processes across 10 plants to create the best-known process. -->Started the creation and implementation of tooling cost per piece within the organization to support the use of total cost of production -
Operational Excellence ManagerThyssenkrupp Dynamic Components Danville Feb 2018 - Jun 2020Danville, Illinois, UsLead a team of 2 direct reports and indirectly responsible for the success of 350+ workforce--> Responsible to develop, train, and execute Strategy Deployment, Hoshin Kanri, within our facility. This process has helped to increase EBIT by $2M year over year. Reduction in cost per part of $0.75.--> Developed paperless employee suggestion system and improved employee contribution from 0% to 40%--> Developed comprehensive SQDC system that creates alignment from strategy deployment to shop floor KPIs support and optimize the organization. --> Technical expert that is called upon to solve complex problems--> Responsible for all lean manufacturing initiatives, including but not limited to Value Steam Mapping, Single Minute Exchange of Dies, Standard Work, Kaizen, 6S, Kanban, Problem Solving--> International business experience (Germany, Mexico, Brazil, Hungary and China) working with worldwide colleagues on a regular basis to drive continuous improvement -
Site Energy ManagerThyssenkrupp Dynamic Components Danville Apr 2015 - Feb 2018Danville, Illinois, UsResponsible for implementing an energy management system along with improvements to energy usage. --> Fiscally responsible for $2M+ in expense for water and electricity usage.--> Negotiated energy contract for our facility and a sister facility in collaboration with local and regional procurement team. This resulted in ~$500k reduction in cost of electricity. --> Worked collaboratively with energy engineer to automate all shop floor HVAC systems, this included installation of economizer systems which saved ~$250k per year in energy--> Worked collaboratively with energy engineer to install automated compressor sequencer and new variable frequency drive compressor which saved ~$150k per year in energy -
Manufacturing Engineering ManagerThyssenkrupp Dynamic Components Danville Mar 2012 - Feb 2018Danville, Illinois, UsLed a team of 23 Manufacturing and Controls Engineers in all areas of operation, processes include turning, milling, grinding, assembly, induction hardening and broaching. --> Led the manufacturing engineering department during a productivity improvement from 60% to 80% in 2 years.--> Led Engineering team to implement cost saving projects in excess of $700,000 annually--> Fiscally responsible for all consumable tooling within the facility, approximately $2M annual spend--> Helped team achieve a reduction in safety Total Recordable Incident Rate (TRIR) by more than 50% in 1 year through promotion of safety awareness, inclusion of leading indicators ( near miss program), increasing shop floor generated near misses by over 300% and Administration by over 1000% in 1 year -
Process EngineerThyssenkrupp Dynamic Components Danville Apr 2007 - Mar 2012Danville, Illinois, UsResponsible for implementing new grinding and super-finishing (polishing) processes. Led 2 building expansions that grew building capacity by 250% and implemented 25 new production lines and processes. --> Responsible for 50k square foot building expansion for precision grinding machines. Included all infrastructure design, quoting, and implementation along with machine installations and runoffs.--> Responsible for the acceptance of multiple machines and runoffs at machine suppliers in Europe totaling in excess of $35M in capital expenditure--> Implemented new grinding process that reduced cycle time and increased output by 33% across multiple lines saving approximately $5M in capital expenditure--> In excess of 20 design, build and commissioning projects of new product designs on existing machines that saved +$1M in capital expenditures. -
Manufacturing EngineerThyssenkrupp Dynamic Components Danville Jun 2002 - Apr 2007Danville, Illinois, UsFirst manufacturing engineer responsible for a high volume camshaft production line in thyssenkrupp. Through process improvements transformed production line from 60% productivity and 2% scrap to 90% productivity and 0.1% scrap.--> Developed machine process parameters for a newly developed measurement method that had not been performed in serial production. --> Developed control plans, Potential Failure Mode and Effects Analysis documents to support production--> Optimize machine performance, machine availability and reduce scrap rate on multiple manufacturing lines
Ryan Garrison Skills
Ryan Garrison Education Details
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Southern Illinois University, CarbondaleIndustrial Technology/Technician -
Danville Area Community College/Danville Junior CollegeIndustrial Maintenance
Frequently Asked Questions about Ryan Garrison
What company does Ryan Garrison work for?
Ryan Garrison works for Thyssenkrupp Dynamic Components Danville
What is Ryan Garrison's role at the current company?
Ryan Garrison's current role is Worldwide Head of Maintenance.
What is Ryan Garrison's email address?
Ryan Garrison's email address is ry****@****upp.com
What schools did Ryan Garrison attend?
Ryan Garrison attended Southern Illinois University, Carbondale, Danville Area Community College/danville Junior College.
What skills is Ryan Garrison known for?
Ryan Garrison has skills like Kaizen, Continuous Improvement, Lean Manufacturing, Manufacturing, Manufacturing Engineering.
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