S.Madan Kumar Email & Phone Number

Riyadh, Saudi Arabia

In my role as a Planning Manager at GAFCO, I spearheaded the development of an in-house MRP application using ODoo to streamline Material and Production planning processes. Working closely with the Central Planning Group, I facilitated monthly production forecasting and scheduling activities, ensuring efficient operations. Additionally, I managed the shipping and delivery of sub-assemblies based on order priorities, optimizing workflow and customer satisfaction.

Bengaluru, Karnataka, India

• Following On time delivery and production scheduling and materials management.• Storage and inventory management Working on Costing and pricing for the products Capex and Opex• Conduct studies to discover ways to improve the efficiency of production processes• Oversee the hiring and training food production personnel• Ensure manufacturing and processing staff wear appropriate sanitary and protective gear to ensure health and safety• Monitor every aspect of production to ensure compliance with established procedures and standards• Oversee the maintenance, repair, and replacement of production equipment to ensure smooth work operations• Develop and promote new food products to boost sales and increase generated returns• Allot work tasks to company staff according to their specialization and history• Set production objectives and implement action plans for achieving set targets• Conduct forecast to identify potential risks and contingencies in a proposed project• Prepare periodic reports to update upper management on food production activities• Create work shifts to ensure round-the-clock food production operations• Maintain accurate inventory of raw materials and processed food products• Ensure products and raw materials are stored properly at optimum conditions• Carry out surveys to identify customer requirements and adjust to meet such needs

Riyadh

• Involved in the production of air filters products • Leading a team of more than 100 members and OTD management• Creating designs for new jig, fixture & die and helping in reducing the cycle time of the process • Managing floor space optimization, facility planning & development• Monitoring & improving material handling through method study and work study.• Engaged in production planning & control.• Developing production and manpower schedules/ plans for smooth execution of projects within time & cost parameters• Overseeing day-to-day production activities and preparing production schedules• Minimizing performance bottlenecks for high productivity and ensuring timely clearance of materials as per the requisitions • and the defined norms• Monitoring overall operations involved in production planning including coordinating in marketing, manpower management and supplies• Focusing on optimization of process parameters; initiating process improvements for achieving bottom line objectives & productivity targets• Developing various innovative solutions to avoid repetitive failures & all other problems that adversely affect plant operations • including capacity, quality, cost & regulatory compliance issues• Analyzing the operational practices, identifying the areas of obstruction / failures and working on changes for qualitative • Improvement • Ensuring cost reduction by implementing new techniques and working on productivity improvement• Implementing various techniques for cycle time reduction entailing identification of opportunities, analysis of data, testing, • cost benefit analysis and post audits

Bengaluru Area, India

• Played a key role in implementing 5S and Lean Techniques on the floor that helped in improving 20% - 30 % production• Conducted three workshops for PhD professors’, Industrial professions and students on ‘Simulation and Implementation on Simulation in Various Sectors of Business Using Arena Simulation Software and Software Training’.• Identified capacity limitations, bottlenecks & process problems and plant upsets & reasons of production shortfall for taking Corrective action • Steered the implementation of quality initiatives such as Lean Manufacturing Principle, DMAIC , Material Handling and Line Balancing that instilled basic quality philosophies of doing things right the first time, resulting in an 40% reduction in company rework cost

Postgraduate Degree, Manufacturing Management & Analytics

B.E, Industrial Engineering And Management

industrial engineering and management

Diploma, Machine Tool Technology

machine tool technology

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