S.Madan Kumar

S.Madan Kumar Email and Phone Number

Planning Manager at GAFCO | On-time Delivery, Costing, Production Efficiency, Lean Manufacturing , Six Sigma @ GAFCO: Gulf Air Filters Factory Company
riyadh, ar riyāḑ, saudi arabia
S.Madan Kumar's Location
Riyadh, Saudi Arabia, Saudi Arabia
S.Madan Kumar's Contact Details

S.Madan Kumar personal email

About S.Madan Kumar

At GAFCO, my leadership as Planning Manager has centered around enhancing production efficiency and supply chain effectiveness. With a robust background in industrial engineering, I've been at the forefront of implementing Infor ERP systems, ensuring that our supply planning is strategic and responsive to market demands. My tenure as Head of Production witnessed the successful optimization of manufacturing processes, contributing to the company's reputation for quality air filter products.The competencies I've honed encompass manufacturing process improvement and overseeing substantial teams. Collaboratively, we've achieved remarkable improvements in operational workflow and inventory management. My commitment is to continuous improvement and driving innovation in manufacturing, always aiming to exceed industry standards and deliver excellence in every project our team undertakes.

S.Madan Kumar's Current Company Details
GAFCO: Gulf Air Filters Factory Company

Gafco: Gulf Air Filters Factory Company

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Planning Manager at GAFCO | On-time Delivery, Costing, Production Efficiency, Lean Manufacturing , Six Sigma
riyadh, ar riyāḑ, saudi arabia
Website:
gaf-co.com
Employees:
11
S.Madan Kumar Work Experience Details
  • Gafco: Gulf Air Filters Factory Company
    Planning Manager
    Gafco: Gulf Air Filters Factory Company Jan 2023 - Present
    Riyadh, Saudi Arabia
    In my role as a Planning Manager at GAFCO, I spearheaded the development of an in-house MRP application using ODoo to streamline Material and Production planning processes. Working closely with the Central Planning Group, I facilitated monthly production forecasting and scheduling activities, ensuring efficient operations. Additionally, I managed the shipping and delivery of sub-assemblies based on order priorities, optimizing workflow and customer satisfaction.
  • Jyothi Packers
    Head Of Production
    Jyothi Packers Sep 2016 - Jan 2023
    Bengaluru, Karnataka, India
    • Following On time delivery and production scheduling and materials management.• Storage and inventory management Working on Costing and pricing for the products Capex and Opex• Conduct studies to discover ways to improve the efficiency of production processes• Oversee the hiring and training food production personnel• Ensure manufacturing and processing staff wear appropriate sanitary and protective gear to ensure health and safety• Monitor every aspect of production to ensure compliance with established procedures and standards• Oversee the maintenance, repair, and replacement of production equipment to ensure smooth work operations• Develop and promote new food products to boost sales and increase generated returns• Allot work tasks to company staff according to their specialization and history• Set production objectives and implement action plans for achieving set targets• Conduct forecast to identify potential risks and contingencies in a proposed project• Prepare periodic reports to update upper management on food production activities• Create work shifts to ensure round-the-clock food production operations• Maintain accurate inventory of raw materials and processed food products• Ensure products and raw materials are stored properly at optimum conditions• Carry out surveys to identify customer requirements and adjust to meet such needs
  • Gafco: Gulf Air Filters Factory Company
    Production Manger
    Gafco: Gulf Air Filters Factory Company Oct 2014 - May 2016
    Riyadh
    • Involved in the production of air filters products • Leading a team of more than 100 members and OTD management• Creating designs for new jig, fixture & die and helping in reducing the cycle time of the process • Managing floor space optimization, facility planning & development• Monitoring & improving material handling through method study and work study.• Engaged in production planning & control.• Developing production and manpower schedules/ plans for smooth execution of projects within time & cost parameters• Overseeing day-to-day production activities and preparing production schedules• Minimizing performance bottlenecks for high productivity and ensuring timely clearance of materials as per the requisitions • and the defined norms• Monitoring overall operations involved in production planning including coordinating in marketing, manpower management and supplies• Focusing on optimization of process parameters; initiating process improvements for achieving bottom line objectives & productivity targets• Developing various innovative solutions to avoid repetitive failures & all other problems that adversely affect plant operations • including capacity, quality, cost & regulatory compliance issues• Analyzing the operational practices, identifying the areas of obstruction / failures and working on changes for qualitative • Improvement • Ensuring cost reduction by implementing new techniques and working on productivity improvement• Implementing various techniques for cycle time reduction entailing identification of opportunities, analysis of data, testing, • cost benefit analysis and post audits
  • Snic Solutions
    Senior Consultant
    Snic Solutions Apr 2011 - Aug 2014
    Bengaluru Area, India
    • Played a key role in implementing 5S and Lean Techniques on the floor that helped in improving 20% - 30 % production• Conducted three workshops for PhD professors’, Industrial professions and students on ‘Simulation and Implementation on Simulation in Various Sectors of Business Using Arena Simulation Software and Software Training’.• Identified capacity limitations, bottlenecks & process problems and plant upsets & reasons of production shortfall for taking Corrective action • Steered the implementation of quality initiatives such as Lean Manufacturing Principle, DMAIC , Material Handling and Line Balancing that instilled basic quality philosophies of doing things right the first time, resulting in an 40% reduction in company rework cost
  • Mynor Enterprizes Private Limited
    Site Engineer
    Mynor Enterprizes Private Limited Oct 2010 - Mar 2011

S.Madan Kumar Skills

Industrial Engineering Lean Manufacturing Value Stream Mapping Manufacturing Process Simulation Arena Simulation Software Process Improvement Promodel Operational Excellence Smed Production Planning Toyota Production System Continuous Improvement Manufacturing Engineering Engineering Project Management 5s Kaizen C Supply Chain Management Six Sigma

S.Madan Kumar Education Details

Frequently Asked Questions about S.Madan Kumar

What company does S.Madan Kumar work for?

S.Madan Kumar works for Gafco: Gulf Air Filters Factory Company

What is S.Madan Kumar's role at the current company?

S.Madan Kumar's current role is Planning Manager at GAFCO | On-time Delivery, Costing, Production Efficiency, Lean Manufacturing , Six Sigma.

What is S.Madan Kumar's email address?

S.Madan Kumar's email address is ma****@****ail.com

What schools did S.Madan Kumar attend?

S.Madan Kumar attended Indian Institute Of Management Tiruchirappalli, R. V. College Of Engineering, Bangalore, Impact Polythecnic, Kendriya Vidyalaya.

What skills is S.Madan Kumar known for?

S.Madan Kumar has skills like Industrial Engineering, Lean Manufacturing, Value Stream Mapping, Manufacturing, Process Simulation, Arena Simulation Software, Process Improvement, Promodel, Operational Excellence, Smed, Production Planning, Toyota Production System.

Who are S.Madan Kumar's colleagues?

S.Madan Kumar's colleagues are Dr. Majd Makawi, Masum Choudhury, Omer Elradi, Sahar Hassan, Muhamed Imthiyas, Zohair Thakur, Yousef Khiry.

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