● Lowered product returns by 15%, Accelerated customer response times, cutting the number of complaints by 50%.● Developed a supplier qualification program resulting in increased sales by 10millions per month.● Managed 20 suppliers for quality, improvement and issue resolution.● Monthly 6 markets and 10 distributors visits per city.● 6 New products have been developed in the time of 6-months and successfully get orders of more than 1million Pcs.● 10 products quality have been improved and after improvement customer complaints have been reduced by and got improvement up to 80%● Managing team of more than 50 employees including engineers, science graduates and workers.● Monthly 4 training on product quality improvement training calendar has been developed.● Led 20+ internal and external supplier audits for the purpose of improving both internal and supplier processes.● Streamlined procedures as per current standard guidelines and conducted onboard training for 10 new employees and sustained training for 75+ employees.● Lead CAR review, reducing past due CARs from 16 to 0 past due.● Decreased the backlog of open non-compliance reports by 10% within the 90-day goal period.

● PSQCA certification of organization in with in 3months time with 100% compliance results.● ISO9001 QMS 2 stages audit done with 99% compliance for the first time certification.● Halal certification in 1-stage with 100% compliant results● First time local sourced 80% smart dispenser produced in Pakistan with first 100CKD units tested in market only 5% units complaint received.● CKD MS02 localized more than 1000 units assembled with no major complaint from any region.● CKD MS03 extended volume up to 5Lit chilled water volume product developed and started vertically.● 50 industrial cooler new product developed and mass production done.● Team of 50 employees handled including assistant manager, admin lead and quality lab lead and other staff.

* Complete Production Operation of 2-finish streams ,1- Semi Finish line and Water Treatment Plant.* Management of 12 direct reportees Team and overall plant staff of 150 permanent and contratual staff per shift.* Machines preventive and Predictive Maintenance.* Team engagement for new systems implementation.*Team management for Machine CIL activities as per AM pillar.* Daily Tagging on line for finding abnormalities and tracking for timely closure.* New project and product development trials.* Daily stock maintenance* Waste reduction * PET recycling and reduction of PET waste.* Complaints why why analysis.* PET grinding machine maintenance and CIL.* New molds testings and trials.* On time Production plan completion to cover all plants in Pakistan.Major Achievements * Implementated TPM on Injection line expansion project and reduced UPS of line.* Reduce resin rework waste of line from 1.7% to 0.5% give cost benefit to organisation of 9M per annum.* Reduce rejected PET waste from 1.2% to 0.4% which is maximum contribution of Cost as PET resin is most expansive raw material of overall factory.* Increased efficiency of line from 85 to 95%* Launched SMED reduce size change time from 12Hrs to 6Hrs.* Increase Asset intensity of line 83 to 90% impacted labor and energy cost.* Trained line staff on multilines skills helped in avoiding OT hours.* Team Management to achieve zero Over time saved 0.5Million per annum.* Colorant Preforms making Project execution.* BOM Upgradation of materials saved variance cost.* Water dilution decision tree making for EPA regulatory adherence for draining waste water outside from factory.* Installation of water dilution system for maintaining water conductivity under Norms.* Automated sensor system installation for sensing required conductivity and keeping dilution system active automatically.* Monitoring of data on daily basis to avoid any breach of results.* Complete Factory Sanitation with Ecolab Team

* Review daily achievement of targets and report variances during on-the-floor and review meetings.* Cleaning, Inspection and Lubrication methods making and implementation.* Making maintenance daily, weekly and monthly plans as per machines manuals.* Preventive maintenance plans adherence.* Fulfillment of weekly plan and achieving of targets.*Maintaining machine performances and Leading of reviews of weekly performance.* Coach, mentor and develop team members and mechanics to meet current and future business requirements.* Assume responsibilities as a liaison to Safety, Quality, Asset Intensity, Cost and Compliance initiatives.* Assist with changeovers and CIPs, as needed, in order to ensure a more efficient and timely line startup.* Responsible for continuous improvement initiatives.* Train Operators and Mechanics on Nestle continuous excellence, TPM and all Advanced Practices.* Work with mechanics in order to take minor calls to line problems in order to free them up for major issues.* Immediately, communicate all personnel issues that arise during the shift with Supervisors and support in any required issue resolution.* Material cycle count and it balancing with SAP system to avoid variance.* Develop and train staff to establish shift production schedules and goals. Plan labor capacity.* Establish key performance indicators and drive shop floor metrics to lead improvements in quality, productivity, on-time delivery and cost reduction.* Bottle washer maintenance* Filler water level management to avoid bottle fill rate loss* Bottle 100% sniffing snd inspection from knocking before bottle entry in washer.* Complaint Management* Foreign bogy champion of site.* cm by cm project coodinator for foreign body risk assessment of all lines.* Reduce sensory anf Foreign bodies complaints by introducing all nozzle and carrier checks of washer.* Automated washing system with Nalco and Diversy team.

* ISO Certifications of organization (ISO9001,ISO22000)* OHSAS 18001 Certification and compliance gap analysis.* ISO14001 Environmental Certification.* ISO17025.* Food safety system certification FSSC22000 compliance requirement fulfillment.* Internal Audits and their corrective actions.* Halal Certifications and compliance requirement fulfillment.* Supplier’s assessments and Evaluations.* Devising and establishing a company's quality procedures, standards and specifications.* GMP Culture Development Including Training,Audits etc.* Customer/Consumer complain management with detailed 4M analysis,RCA and why why Analysis with appropriate closure with improvement in system to avoid re-ocurrance.* Ensure HACCP practices are observed and monitored prior to release or approval of product.* Looking at ways to reduce waste and increase efficiency.* Defining quality procedures in conjunction with operating staff.* setting up and maintaining controls and documentation procedures.* Making suggestions for changes and improvements and how to implement them.* Making sure the company is working as effectively as possible to keep up with competitors.* Training to all stake holders like GMP,Pest Control, HACCP,Traceabilty & CAPA.* Management Review meetings coordiantions.* Carrying out 5S ,Poke- Yoke and kaizen activities for continuous improvement.* Preparation of ISO Documentation procedures, manuals, standards and specifications.* Liaising and corresponding with external suppliers and our internal buying department regarding quality issues and urgent priorities arising.* Mock Recall compatibility checks of Traceability system from farm to fork covering complete food chain.* Maintaining RFT and FPDR.* Sensory Evaluation panel expert in Spices/Recipes,Jam,Jellys,Marmalades,Mayonnaise,Salt,Desserts,Pickles,Confectionary,Beverages etc..

*Ensuring compliance to current standards employed on site i.e. Mondelez Inc. Standards *Conducting Product Audit. Process Audit to reduce non-compliances & achieve customer satisfaction. *Carrying out 5S ,Poke- Yoke and kaizen activities for continuous improvement.*Problem Analysis, Problem Break Up, Data Collection, Data Analysis and Solution implementation by six sigma approach. Developing and completing departmental targets for six sigma projects. *Conducting inspection & testing. *Responsible to first piece and last piece approval in line inspection.*Conducting the In Process inspection for the same. *To do why- why and root cause analysis for the problem and rejection coming on line. *Preparation of ISO Documentation procedures, manuals, standards and specifications*Where required, to perform duties of team members such as inspect and monitor incoming raw material deliveries, releasing of raw materials, checking packaging documents of finished products *Improve companywide Quality including Incoming inspection, In-process inspection and Final product through various improvement initiatives and living Quality Management System. *Liaising and corresponding with external suppliers and our internal buying department regarding quality issues and urgent priorities arising. *Dealing with Analytical and Microbiology Laboratories for any product testing queries. Analyze and interpret analytical results from supplier test reports and check to verify the quality of the raw material to demonstrate compliance with a product specification. *Monitoring of all quality procedures to ensure that all associates are following them.This includes compliance with weight checks, line checks, metal detection checks, raw material inspection, label quality and hygiene.

*Working as Conditional Monitoring Engineer in detergent process plant & packing department hand on experience on handling smooth production and trouble shooting (production management department).*Worked on HPC liquid project by Unilever as Project Engineering took major part in scaling formulations according to our Volumes and respective material balance carried out (Products including six different variants including hand wash, bathroom cleaner & fabric softeners)*Take part in HACCP manual preparation,5S implementation board Representations.*Risk Assessment of Packaging & Liquid plant carried out, Weekly physical stock checking and maintaining of consumption Reports.

*Operations suspending polymerization techniques.*Understanding of how to maintain reaction temperature, pressure and emergency response.*Worked on centrifugal compressors, pumps & chillers, learned how to operate these equipments with in operating parameters and all about their trouble shooting.*Controlling of unstable liquid like we have used VCM as raw material for polymerization which is very unstable and volatile liquid.*Familiar with pigging and understanding of continuous and batch wise reactions.